• Title/Summary/Keyword: Precise parts

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Machine Capability Index Evaluation of Machining Center and Comparative Analysis with Machine Property (머시닝센터의 기계능력지수 평가 및 기계특성과의 분석)

  • Hong, Won-Pyo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.3
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    • pp.349-355
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    • 2013
  • Recently, there is an increasing need to produce more precise products with small deviations from defined target values. Machine capability is the ability of a machine tool to produce parts within a tolerance interval. Capability indices are a statistical way of describing how well a product is machined compared to defined target values and tolerances. Today, there is no standardized way to acquire a machine capability value. This paper describes a method for evaluating machine capability indices in machining centers. After the machining of specimens, the straightness, roundness, and positioning accuracy were measured by using CMM (coordinate measuring machine). These measured values and defined tolerances were used to evaluate the machine capability indices. It will be useful for the industry to have standardized ways to choose and calculate machine capability indices.

Safety Design analysis of a Robot Hand for Accurate Grasping Various Objects (정밀한 파지를 할 수 있는 로봇 손의 안정성 평가)

  • Lee, Min-Gyu;Lee, Yong-Hoon;Yim, Hong-Jae;Lee, Yong-Kwun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.11a
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    • pp.1203-1210
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    • 2007
  • Robots have begun to perform various tasks on replacing the human in the daily life such as cleaning, entertainments etc. In order to accomplish the effective performance of intricate and precise tasks, robot hand must have special capabilities, such as decision making in given condition, autonomy in unknown situation and stable manipulation of object. In this study, we addresses the development of a 3-fingered humanoid robot hand system. We execute static analysis, vibration analysis and flexible dynamics to reserve stability at the design. Grasp motion of the finger uses a linear actuator and gears. Motion can be distinguished into four parts depending on the grasping thin paper, sphere, and column. In each motion, we compare the displacement of the case to be rigid with the case to be flexible. As a result, manufactured and feasibility of the robot hand is validated through preliminary experiments.

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A Study on the Optical Device Alignment Characteristics Improvement using Multi-Axis Ultra Precision Stage (극초정밀 다축 스테이지를 이용한 광소자 정렬 특성 향상에 관한 연구)

  • Jeong, Sang-Hwa;Cha, Kyoung-Rae;Kim, Gwang-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.12 s.177
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    • pp.175-183
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    • 2005
  • In recent years, as the demands of VBNS and VDSL increase, the development of kernel parts of optical communication such as PLC(Planar Light Circuit), Coupler, and WDM elements increases. The alignment and the attachment technology are very important in the fabrication of optical elements. In this Paper, the optical alignment characteristic of multi-axis ultra precision stage is studied. The alignment algorithms are studied for applying to the ultra precision multi-axis stage. The alignment algorithm is comprised of field search and peak search algorithms. The contour of optical power signals can be obtained by field search and the precise coordinate can be found out by peak search. Three kinds of alignments, such as 1 ch. input vs. 1 ch. output optical stack, 1 ch. input vs. 8 ch. output PLC stacks, and ferrule vs. ferrule, are performed for investigating the alignment characteristics.

Binder Wrap Analysis considering Gravity, Contact and Friction (접촉과 마찰을 고려한 바인더 랩의 유한 요소 해석)

  • 유동진;이종민;전기찬
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1996.06a
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    • pp.87-95
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    • 1996
  • The stamping process consists of two stages : First, the blank is held by the blank holder and then it is further formed into the die cavity by punch stroke. In actual stamping process, the accurate prediction of binder wrap is an indispensable step in sheet metal forming analysis because the initial plastic buckling induced by improper die design is directly related with fatal defect at the final stage. In the present work, an approach including the gravity effect of blank material and proper consideration of contact and friction is proposed. Computations are carried out for some actual auto-body parts using 3D FEM code to investigate the validity of the proposed methodology. Comparisons with experimental results show that the suggested scheme can be effectively applied to the precise prediction of binder wrap for arbitrarily curved die faces in which gravity and contact effect must be taken into account.

On the Development of a Direct-Drive SCARA Robot (직접구훈(直接驅勳) 방식(方式)의 SCARA형(型) 로봇의 개발(開發)에 관(關)하여)

  • Lee, Gwan-Hyung
    • Proceedings of the KIEE Conference
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    • 1991.07a
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    • pp.813-816
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    • 1991
  • Direct-drive SCARA-type industrial robots are increasingly used in the assembly process of small mechanical parts as well as electronic components, which uses direct-drive (DD) motors instead of reduction gear-type conventional motors for the actuators of manipulator arms. There are many advantages in using DD motors for robots, such as no backlash, low friction, high mechanical stiffness capability for fast and precise arm control, and high repeatability of positioning. However, there exist a number of difficulties which must be overcome to ensure proper construction and operation; increasing effects of load veriation and nonlinear and coupling dynamics, severe vibration caused by resonance of the manipulator components and low mechanical damping, etc. In order to handle these difficulties, lots of efforts have been made such as reduction of the arm inertia and elimination of the resonance, Performance evaluation of a recently developed, domestic DD robot shows that it works excellently compared with conventional robots. It, however, requires proved reliability and price competitiveness against its foreign counterparts.

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Detection of Orientation and Position of the SMD and PCB (SMD 및 PCB의 방향과 위치 탐지)

  • 정홍규;박래홍
    • Journal of the Korean Institute of Telematics and Electronics B
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    • v.31B no.3
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    • pp.80-90
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    • 1994
  • In this paper, a high-resolution algorithm for detecting the orientation and position of the SMD and an algorithm for compensating the position and skew angle of the PCB are proposed. The proposed algorithm for the first topic consists of two parts. Its first part is a preprocessing step. in which corner points of the SMD are detected and they are grouped. Then the coarse angle of the principal axis is obtained by line fitting. The second part is a main processing step, in which the fuzzy Hough transform over the limited range of angles is applied to the corner points to detect precisely the orientation of the SMD. The position of the SMD is determined by using its four corner points. The proposed algorithm for the second topic is the one which detects a rotation angle and translation parameters of the PCB using a template matching method. The computer simulation shows that the parametes obtained by proposed algorithms are more precise than those by the several conventional methods considered. The proposed algorithms can be applied to the fast and accurate automatic inspection systems.

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Study of RFID Enabled Air Baggage Handling Process (RFID를 이용한 항공수하물 프로세스 연구)

  • Chang, Yoon-Seok;Lee, Hun-Soo
    • IE interfaces
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    • v.20 no.3
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    • pp.298-308
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    • 2007
  • Radio Frequency Identification (RFID) is one of Identification Technologies today. Many of the large retailers in the United States and Europe have established requirements for their suppliers to use RFID technology in 2004. Recently Airbus and Boeing have announced plans to develop a single RFID specification to be used by both companies to use RFID tags to identify commercial aircraft parts. However, it does not mean the end of barcode and it may take several years before the wide adoption of the RFID. This is because a precise business process reengineering is required with technology itself to get the potential benefits of RFID. In this paper, we introduce an RFID enabled air baggage handling process which has been developed and tested recently. We believe our study would give a good guideline for further researches on RFID application in the aviation industry.

Linear Pulse Motor Characteristics Analysis using Non-linear Simulation (비선형 시뮬레이션에 의한 리니어 펄스모터의 특성해석)

  • Lee, Je-Hie;Huh, Uk-Youl
    • Proceedings of the KIEE Conference
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    • 1992.07b
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    • pp.584-587
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    • 1992
  • Because linear motor directly drives linear motion, it does not need conversion equipment such as belt and gear. Especially linear pulse motor provide more precise positioning and large force of linear pulse motors. As current manufacture technic of linear pulse motor is much to be desired at home. This motor lay out to make use of computer aided design program, In this paper the experimental motor is 2-phases 4-poles hybrid pulse motor which has teeth per pole Simulation program is divided its function into 4 parts - air gap permeance analysis, permanent magnet & non-linear core operating point determine, winding configuration, leakage flux analysis. It is possible to make motor static and magnetic characteristics for this simulation program. Also, by varying input parameters of the program, experimental motor is to be compared to motor characteristics.

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The Toolpath Generation for Free-Formed Surface with the Flat Endmill (플랫 앤드밀을 이용한 자유곡면 가공경로 생성)

  • Lee, Gun-Young;Nam, Won-Woo;Lee, Sang-Jo
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.4
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    • pp.104-111
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    • 2001
  • The toolpath generation for 3D shaped parts with adaptive isocurve is more precise than existing methods, and the machining time can be reduced. Whether adaptive isocurves are inserted or not is determined by the surface shape, but the number of curves inserted and the total path length vary with initial step lengths. In this paper, therefore, by introducing the concept of the scale factor into the initial path interval ; toolpath was regenerated.

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Develvopment of Infeed Grinding Machine and Its Effects on Spherical Surface Grinding (구면 전용 Infeed 연삭기의 개발과 성능평가)

  • 이상직;정해도;최헌종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.1028-1032
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    • 1995
  • This paper describes the manufacture of spherical and aspherical surface on glass, superalloy and ceramic components. The rotationally symmetricallenses, and the ceramic or superalloy molds with spherical shapes are mainly generated by cutting processes on CNC lathe machine or 4,5 axis CNC machining centers. Recently, spherical shape parts require more precise and efficent machining technologies for wide material range such as optical lens of the lithography device in semiconductor manufacturing processes or the high precision mold machining of anti-chemical, anti-wear materials. In this paper, we introduce a newly developed infeed grinding machine with metal with metal bonded cup type wheel and its effects on spherical surface grinding.

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