• Title/Summary/Keyword: Prebending

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Dynamic characteristics of a simple beam subjected to prebending moments and moving loads with constant velocity (이동하중이 일정속도로 작용하는 단순보에서 prebending moment에 의한 동적특성)

  • 강진선;김찬묵
    • Journal of the korean Society of Automotive Engineers
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    • v.3 no.1
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    • pp.54-60
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    • 1981
  • This paper presents the dynamic behaviour of a simple beam subjected to moving loads and prebending moments. The velocity of the moving loads is assumed constant, and the prebending moment is assumed to be M. The fundamental equation of motion of the beam is derived from the principle of virtual works and solved by using Duhamel's Integral. In this paper we found that the dimensionless deflection at the middle of beam was related with prebending moment(M), velocity(V) and magnitude of the moving load(F) ; that is y/y$_{0}$=1/1-.betha.$^{2}$-.pi.M/Fl The faster the velocity becomes, the deeper the maximum deflection becomes. And the maximum deflection at the middle of beam was occurred after the moving load passed the midpoint of beam.

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Tube Hydroforming Process of Automotive Subframe considering Preforming and Prebending Effect (예비굽힘 및 예비성형공정의 효과를 고려한 자동차 서브 프레임의 관재액압성형)

  • 김헌영;임희택;서창희;이우식
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.402-408
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    • 2003
  • Currently tube hydroforming has many studies and applications in manufacturing industry, especially in automotive industry. But tube hydroforming was applied to the automotive component with simple shape. So the manufacturer and the researcher proposed additional processes to form the automotive component with complex shape. It is prebending and preforming. Prebending is to crush bend or rotary draw bend a tubular blank into a shape that facilitates placement into the next forming tool. Preforming is where the prebent tube is crushed into a shape that facilitates placement into the final forming tool. This paper analyzed and compared to the tube hydroforming process to using of general and preformed bending tube, also explained the importance of tube bending and preforming process. The explicit finite element program PAM-STAMP$\^$TM/ was used to simulate the tube hydroforming operations.

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A study on tube bending for hydoforming (Hydroforming을 위한 Tube benidng에 관한 연구)

  • 이한남
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.35-38
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    • 1999
  • Tube bending is an important factor of the hydroforming processes. The tube must be bent to the approximate centerline of the finished part prior to hydroforming to enable the tube to be placed in the die cavity. This paper presents the simulation results in prebending process by a rotary bending machne and a bend die that is used to form an automotive part a tie bar, Prebending simulation is carried out to obtain the shape change of cross section and thinning in bending process. To avoid occurring wrinkle in compressive zone during bending process a wiper die included,. A parametric study is carried out to obtain the effect of the forming parameters such as a bend radius and tube thickness

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Forming Analysis and Formability Evaluation for Aluminum Tube Hydroforming (알루미늄 튜브 하이드로포밍 성형 해석 및 성형성 평가)

  • Lim H. T.;Kim H. Y.;Kim H. J.;Lee D. J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.243-246
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    • 2005
  • A tube hydroformability testing system was designed and manufactured to observe the forming steps and to provide arbitrary combination of internal pressure and axial feed. The forming limit diagram of an aluminum tube was obtained from the free bulge test and the T-shape forming test using this system, giving the criteria for predicting failure in the hydroforming process. The hydroformability of aluminum tube according to different conditions of a prebending process was discussed, based on the finite element analysis and the forming limit test. The effects of 2D and 3D prebending on the tube hydroforming process of an automotive failing arm were evaluated and compared with each other.

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Forming Analysis and Formability Evaluation for Aluminum Tube Hydroforming (알루미늄 튜브 하이드로포밍 성형 해석 및 성형성 평가)

  • Lim, H.T.;Kim, H.J.;Lee, D.J.;Kim, H.Y.
    • Transactions of Materials Processing
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    • v.15 no.2 s.83
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    • pp.138-142
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    • 2006
  • A tube hydroformability testing system was designed and manufactured to observe the forming steps and to provide arbitrary combination of internal pressure and axial fred. The forming limit diagram of an aluminum tube was obtained from the free bulge test and the T-shape forming test using this system, giving the criteria for predicting failure in the hydroforming process. The hydroformability of aluminum tube according to different conditions of a prebending process was discussed, based on the finite element analysis and the forming limit test. The effects of 2D and 3D pretending on the tube hydroforming process of an automotive trailing arm were evaluated and compared with each other.

A Study on the Weld Line Position Optimization for Hydroforming (Hydroforming을 위한 Weld line 최적배치에 관한연구)

  • 전병희
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.3
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    • pp.160-168
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    • 2000
  • Hydroforming is a metal forming process that enables circular metal tubes to be formed in to the parts with the complex cross section along the curved axial direction. Recently this hydroforming process is largely used for the production of the automotive parts. This paper presents the results of tube bending and hydroforming simulations in cases of the varying weld line positions of the tube. Ten cases of prebending and hydroforming simulations are carried out to find the optiaml weld line position.

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Loading Path Optimization in Aluminum Tube Hydroforming using Response Surface Method (반응표면법을 이용한 알루미늄 튜브 하이드로포밍의 하중경로 최적화)

  • Lim, H.T.;Kim, H.J.;Kim, H.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.314-317
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    • 2007
  • Automotive rear subframe of aluminum tube was developed by using hydroforming process, based on the numerical analysis and physical tryouts. In the previous study, the effect of prebending was evaluated on the basis of forming limit diagram which had been obtained from free bulging, T-shape forming and cross-shape forming, using the developed tube hydroformability testing system. In order to get the sound products, appropriate internal pressure is to be imposed corresponding to the axial feeding. In this study, the loading path, the combination of internal pressure and axial feeding during the process, was optimized to ensure minimum thickness variation and dimensional accuracy, by using response surface method.

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Tube Bending Analysis for Hydroforming Process (Tube Hydroforming을 이한 굽힘 공정해석)

  • 양재봉;전병희;오수익
    • Transactions of Materials Processing
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    • v.9 no.3
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    • pp.249-256
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    • 2000
  • Tube hydroforming is recently drawing attention of automotive industries due to its seberal advantages over conventional methods. It can produce wide range of products such as subframes, engine cradles, and exhaust manifolds with cheaper production cost by reducing overall number of processes. Tube hydroforming process is divided into prebending process and hydroforming process. Tube bending ins an important factor of the hydroforming process to enable the tube to be placed in the die cavity. This paper presents the theoretical analysis and the simulation results of the tube bending process. With some assumptions, approximate equations are derived to predict the thickness distribution on the cross section and the spring back of the bent tube. Bending simulations are carried out and compared to the analytical and experimental results.

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The Pros and Cons of Computer-Aided Surgery for Segmental Mandibular Reconstruction after Oncological Surgery

  • Han, Hyun Ho;Kim, Hak Young;Lee, Jun Yong
    • Archives of Craniofacial Surgery
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    • v.18 no.3
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    • pp.149-154
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    • 2017
  • Computer-aided surgery (CAS) started being used for head and neck reconstruction in the late 2000s. Its use represented a paradigm shift, changing the concept of head and neck reconstruction as well as mandible reconstruction. Reconstruction using CAS proceeds through 4 phases: planning, modeling, surgery, and evaluation. Thus, it can overcome a number of trial-and-error issues which may occur in the operative field and reduce surgical time. However, if it is used for oncologic surgery, it is difficult to evaluate tumor margins during tumor surgery, thereby restricting pre-surgical planning. Therefore, it is dangerous to predetermine the resection margins during the presurgical phase and the variability of the resection margins must be taken into consideration. However, it allows for the preparation of a prebending plate and planning of an osteotomy site before an operation, which are of great help. If the current problems are resolved, its applications can be greatly extended.