• Title/Summary/Keyword: Pre-cast concrete

Search Result 43, Processing Time 0.027 seconds

Wet-mix Shotcreting Application of High Ductile Fiber Reinforced Mortar Designed by Optimizing Mix Proportion

  • Kim Yun Yong;Kim Jeong Su;Kim Jin Keun;Ha Gee Joo
    • Proceedings of the Korea Concrete Institute Conference
    • /
    • 2004.11a
    • /
    • pp.581-584
    • /
    • 2004
  • High ductile fiber reinforced mortar suitable for wet-mix shotcreting (sprayable ductile mortar) 10 the fresh state, while maintaining tensile strain-hardening behavior in the hardened state, has been developed based on micromechanics and workability control. In the development concept of sprayable ductile mortar, micromechanics is adopted to properly select the matrix, fiber, and interface properties to exhibit strain hardening and multiple cracking behaviors in the composites. Within the pre-determined micromechanical constraints, the workability is controlled by optimizing mix proportions. A series of spray tests show the excellent pumpability and sprayability of the sprayable ductile mortar. Subsequent direct tensile tests demonstrate that the tensile performance of sprayed mortar is comparable to that of cast mortar, for the same mix design.

  • PDF

Mechanical and durability properties of marine concrete using fly ash and silpozz

  • Jena, T.;Panda, K.C.
    • Advances in concrete construction
    • /
    • v.6 no.1
    • /
    • pp.47-68
    • /
    • 2018
  • This article reports the utilization of fly ash (FA) waste product from industry and silpozz which is an agro-waste from agriculture as an environmental friendly material in construction industry. The evaluation of strength and durability study was observed using FA and silpozz as a partial replacement of Ordinary Portland Cement (OPC). The studied parameters are compressive strength, flexural strength, split tensile strength and bond strength as well as the durability study involves the acid soluble chloride (ASC), water soluble chloride (WSC), water absorption and sorptivity. Scanning electron microscopy (SEM) and XRD of selected samples are also done. It reveals from the test results that the deterioration factor (DF) in compressive strength is 4% at 365 days. The DF of split tensile strength and flexural strength is 0.96% and 0.6% at 90 days respectively. The minimum slip is 1mm and 1.1mm after 28 days of testing bond strength for NWC and SWC sample respectively. The percentage decrease in bond strength is 10.35% for 28 days SWC samples. The pre-cast blended concrete samples performed better to chloride diffusion. Modulus of elasticity of SWC samples are also studied.The water absorption and sorptivity tests are conducted after 28 days of curing.

Evaluation on Flexural Behavior of Double-tee Slabs with the Least Depth from Optimization Process (최적이론에 의하여 설계된 최소 깊이 더블티 슬래브의 휨거동 평가)

  • 유승룡;김대훈;유재천
    • Journal of the Korea Concrete Institute
    • /
    • v.11 no.3
    • /
    • pp.141-152
    • /
    • 1999
  • Precast prestressed double-tee slab may be designed by the PCI Design Handbook. It is based on the bridge construction and is required for reorganization for the use of buildings in the domestic construction environments. Much enhanced sections are developed from the reforming process on the determined design factors in the previous experimental works on double tees. Pre-determined shape, reinforcement detail, and 5000 psi concrete strength can not be expected as the best solution for the domestic construction requirements because large amount of use on that systems are anticipated. Flexural tests are performed on four full-scale 12.5m proto-type models, "least depth double tee", which are resulted from the optimization process. Domestic superimposed live load regulation, domestic material properties which is available to product, building design requirements and economy in construction are considered as the main factors to establish. the first two sections are double tee section for 1.2 ton/$\m^2$ market live load with straight and one-point depressed strands and the second two are for 0.6 ton/$\m^2$ parking live load with those strand types. All of the specimens tested fully comply with the flexural strength requirements as specified by ACI 318-95. However, the research has shown that following improved considerations are needed for better result in practice. The locations and method of connection for the lowest bottom mild bar, connection method between precast and cast-in-place concrete, and dap-end reinforcement are need to be improved.

The Characteristics of Strength Development and Curing Cycle of the Steam Cured Concrete (증기양생 콘크리트의 양생온도주기와 강도발현 특성)

  • Kim, Kwang-Don;Kim, Choon-Ho
    • Journal of the Korea institute for structural maintenance and inspection
    • /
    • v.14 no.5
    • /
    • pp.63-71
    • /
    • 2010
  • This paper is about a research of steam curing which is one of the curing methods for accelerating the early-age strength of pre-cast concrete. With cylinder mold and mock-up specimen, the research was executed to study the best cycle of steam curing temperature through quantifying cycle of steam curing and maximum temperature, while the required strength is developed under the early-age. Moreover, causes and measurements for the high temperature of concrete, which is due to the steam curing, and the crack, which occurs when removing steel form, are stated. Ultimately, the economical method of producing, which satisfies early-age strength development and quality assurance while manufacturing PC structure, is stated.

Stress-transfer in concrete encased and filled tube square columns employed in top-down construction

  • Kim, Sun-Hee;Yom, Kyong-Soo;Choi, Sung-Mo
    • Steel and Composite Structures
    • /
    • v.22 no.1
    • /
    • pp.63-77
    • /
    • 2016
  • Top-down construction is a construction technique in which pit excavation and structure construction are conducted simultaneously. Reducing construction time and minimizing noise and vibration which affect neighboring structures, the technique is widely employed in constructing downtown structures. While H-steel columns have been commonly used as core columns, concrete filled steel tube (CFT) columns are at the center of attention because the latter have less axial directionality and greater cross-sectional efficiency than the former. When compared with circular CFT columns, square CFT columns are more easily connected to the floor structure and the area of percussion rotary drilling (PRD) is smaller. For this reason, square CFT columns are used as core columns of concrete encased and filled square (CET) columns in underground floors. However, studies on the structural behavior and concrete stress transfer of CET columns have not been conducted. Since concrete is cast according to construction sequence, checking the stress of concrete inside the core columns and the stress of covering concrete is essential. This paper presents the results of structural tests and analyses conducted to evaluate the usability and safety of CET columns in top-down construction where CFT columns are used as core columns. Parameters in the tests are loading condition, concrete strength and covering depth. The compressive load capacity and failure behavior of specimens are evaluated. In addition, 2 cases of field application of CET columns in underground floors are analyzed.

A Case Study on Caisson Foundation Grouting in Geo-Ga Bridge (거가대교 케이슨기초 그라우트 충전 사례연구)

  • Bae, Kyung-Tae;Cha, Kyung-Seob;Kim, Young-Jin;Park, Chung-Whan;Jeong, Gyeong-Hwan
    • Proceedings of the Korean Geotechical Society Conference
    • /
    • 2010.03a
    • /
    • pp.1046-1050
    • /
    • 2010
  • During construction of a sea-crossing bridge grouting was used to fill densely the space between the bottom of caisson and the ground. This grout mixture was mixed with an anti-washout admixture after locating accurately the pre-cast caisson on three concrete landing pads. This method differs significantly from the costly conventional method, for bridge foundations offshore, where concrete is placed in situ after excavating inside of a temporary concrete coffering wall. To verify the grouting method in advance, the full-scale field tests were performed twice on land. After identifying the fluidity of the grout material to be filled, finding some possible problems with the main construction and revising the original design, the main construction has been continuing successfully with 20 caissons completed to date. The purpose of this paper is to introduce for the first time in Korea the grouting method including the automatic and the manual monitoring system based on the main construction of the caisson foundation.

  • PDF

Flexural behavior of RC beams retrofitted by ultra-high performance fiber-reinforced concrete

  • Meraji, Leila;Afshin, Hasan;Abedi, Karim
    • Computers and Concrete
    • /
    • v.24 no.2
    • /
    • pp.159-172
    • /
    • 2019
  • This paper presents an investigation into the flexural behavior of reinforced concrete (RC) beams retrofitted by ultra-high performance fiber-reinforced concrete (UHPFRC) layers. The experimental study has been conducted in two parts. In the first part, four methods of retrofitting with UHPFRC layers in both the up and down sides of the beams have been proposed and their efficiency in the bonding of the normal concrete and ultra-high performance fiber-reinforced concrete has been discussed. The results showed that using the grooving method and the pre-casted UHPFRC layers in comparison with the sandblasting method and the cast-in-place UHPFRC layers leads to increase the load carrying capacity and the energy absorption capacity and causes high bond strength between two concretes. In the second part of the experimental study, the tests have been conducted on the beams with single UHPFRC layer in the down side and in the up side, using the effective retrofitting method chosen from the first part. The results are compared with those of non-retrofitted beam and the results of the first part of experimental study. The results showed that the retrofitted beam with two UHPFRC layers in the up and down sides has the highest energy absorption and load carrying capacity. A finite element analysis was applied to prediction the flexural behavior of the composite beams. A good agreement was achieved between the finite element and experimental results. Finally, a parametric study was carried out on full-scale retrofitted beams. The results indicated that in all retrofitted beams with UHPFRC in single and two sides, increasing of the UHPFRC layer thickness causes the load carrying capacity to be increased. Also, increases of the normal concrete compressive strength improved the cracking load of the beams.

Shear Strength Enhancement of Hollow PHC Pile Reinforced with Infilled Concrete and Shear Reinforcement (내부충전 콘크리트와 전단철근을 이용한 중공 PHC말뚝의 전단보강 효과)

  • Hyun, Jung-Hwan;Bang, Jin-Wook;Lee, Seung-Soo;Kim, Yun-Yong
    • Journal of the Korea Concrete Institute
    • /
    • v.24 no.1
    • /
    • pp.71-78
    • /
    • 2012
  • In order to improve the shear strength of conventional pre-tensioned spun high strength concrete (PHC) pile, concrete-infilled composite PHC (ICP) pile, a PHC pile reinforced by means of shear reinforcement and infilled concrete, is proposed. Two types of specimens were cast and tested according to KS (Korean Standards) to verify the shear strength enhancement of ICP pile. Based on the test results, it was found that the KS method was not suitable due to causing shear failure of ICP pile. However, shear strength enhancement was clearly verified. The obtained shear strength of the ICP pile was more than twice that of conventional PHC pile. In addition, the shear strength of ICP pile reinforced with longitudinal reinforcement was estimated to be more than 2.5 times greater than that of conventional PHC pile. The allowable shear force of ICP pile, which was determined by the allowable stress design process, indicated a large safety factor of more than 2.9 compared to the test results.

The study on mechanical properties of PC panel with steam curing condition (증기양생 조건에 따른 터널 PC 패널의 물리적 특성에 관한 연구)

  • Ma, Sang-Joon;Jang, Pil-Sung;Shiin, Jin-Yong;Nam, Kwan-Woo
    • Journal of Korean Tunnelling and Underground Space Association
    • /
    • v.10 no.1
    • /
    • pp.17-24
    • /
    • 2008
  • Many problems exist in the current cast in place concrete lining used in domestic tunnel construction. Especially, the crack of tunnel lining brings about a social and economic problem. It has a lot of influence on stability of structure and the fine finish of lining. So enormous repair-work and reinforcement of tunnel lining could occur an running out of government's budget. In our country, there are domestic production enterprises which produce a special pre-cast concrete product, but the technical level of them is still far behind compared to developed countries. Also, optimum steam coring method is important for the production of high quality product. But there is no regulation of steam curing method in our country. This study is to investigate the properties of PC panel according to the variation of steam curing conditions such as presteaming time and rate of temperature rise. The result shows that the optimum presteaming time of steam curing method in PC panel is more than 1 hour and the desirable rate of temperature in curing chamber is about $20^{\circ}C/hr$.

  • PDF

Evaluation on Structural Stiffness and Grouting Efficiency of Concrete Track using Elastic Wave Tests (탄성파 기법을 이용한 콘크리트궤도의 구조강성 및 충전상태 평가에 관한 연구)

  • Lee, Il-Wha;Joh, Sung-Ho;Jang, Seung-Yup
    • Journal of the Korean Society for Railway
    • /
    • v.12 no.1
    • /
    • pp.55-64
    • /
    • 2009
  • Recently, concrete track is replacing ballast track for efficient and economic maintenance of track. It considerably offer less maintenance, a longer service life and reduced life-cycle costs. With the aim of achieving high-quality track construction work, of developing tools for quality assurance in new construction and for later technical inspection of material condition, a quality strategy has to be developed. For these purpose, NDT which is using the seismic wave has carried out in situ studies in the test construction section. The used NDT are SASW test, impact echo test and continuous impact echo test. The test is performed 5,353 times on 49 pre-cast concrete track panels to verify the stiffness structure and grouting efficiency of the track structure. To conclude, because of the non-homogeneous characteristic of concrete material. it is restricted to apply the elastic wave test at some aspect. However it is possible to acquisite a sufficient reliability about structural stiffness and grouting efficiency of concrete track.