• Title/Summary/Keyword: Pre-Crack

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A Study on the Fracture Resistance at the Crack Tip in Dual Phase Steel (복합조직강 의 균열선단 에서의 파괴저항 에 관한 연구)

  • 김정규;오재민;김형채
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.9 no.5
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    • pp.564-571
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    • 1985
  • The estimation of fracture toughness in inhomogeneous material is still insufficient because it is difficult to get information of fracture initiation at the crack tip. Therefore, martensite-ferrite dual phase steel was prepared for a model material and micro-fracture behavior was investigated in the region of pre-fatigue crack in order to understand the characteristic of fracture resistance in inhomogeneous materials. In the case of severely inhomogeneous state, micro-fracture appearance is not distributed homogenously so that the estimation of fracture toughness is hardly possible. On the other hand when the grain size is refined or the strength of martensite is lowered, micro-fracture appearance is distributed homogenously and fracture toughness remarkably increases.

Flexural Behavior of RC Beams Strengthened with Steel Plates/Carbon Fiber Sheets(CFS) under Pre-Loading Conditions

  • Shin, Yeong-Soo;Hong, Geon-Ho
    • KCI Concrete Journal
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    • v.12 no.1
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    • pp.69-77
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    • 2000
  • The reinforced concrete(RC) flexural members strengthened with steel plate/CFS at soffit have initial stresses and strains in reinforcements and concrete caused by the service loads at the time of retrofitting works. These initial residual stresses and strains of strengthened beams may affect the flexural performance of the rehabilitated beams. The objective of this study is to evaluate and verify the effectiveness of rehabilitation by external bonded steel plates and CFS to the tension face of the beams under three conditions of pre-loading. Thirteen beam specimens are tested and analyzed. Main test parameters are pre-loading conditions, strengthening materials and reinforcement ratio of specimens. The effect of test parameters on the strengthened beams is analyzed from the maximum load capacity, load-deflection relationship, state of stress of the materials. crack propagation phase, and failure modes. Both test results and design formulas of ACI Code provisions are compared and evaluated.

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A Study on Subcritical Crack Growth Parameters in Rock-like Material under Monotonic and Cyclic Loading (단조 및 반복하중 하에서의 모사 암석 시료의 임계하 균열성장 지수에 관한 연구)

  • Ko, Tae Young
    • Tunnel and Underground Space
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    • v.29 no.2
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    • pp.124-134
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    • 2019
  • Subcritical crack growth in rock material can occur under monotonic and cyclic loading. Subcritical crack growth plays an important role in evaluating the long-term stability of structures in rocks. This paper presents the results of studies conducted to determine subcritical crack growth parameters under monotonic and cyclic loading in rock-like material. The constant stress rate method was employed for monotonic loading. The subcritical crack growth parameter of n under cyclic loading was determined by the relation between the rate of crack growth per cycle and stress intensity factor range. The specimens contained pre-existing flaws with 45 and 60 degrees of inclination angle and flaws spacing and continuity were varied to arrange crack growth in shear or tensile manner. The results show that the parameter of n is almost constant regardless of the applied load conditions such as monotonic and cyclic or shear and tension.

Fatigue Behavior of Cracked Al 6061-T6 Alloy Structures Repaired with Composite Patch

  • Yoon, Young-Ki;Park, Jong-Joon;Kim, Guk-Gi;Yoon, Hi-Seak
    • International Journal of Precision Engineering and Manufacturing
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    • v.2 no.3
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    • pp.5-10
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    • 2001
  • Due to the development of high-strength fibers and adhesives, it is now possible to repair cracked metallic plates by bonding reinforced patches to the plate over the crack. In this study, pre-cracked aluminum 6061-T6 alloy plates repaired with bonded carbon/epoxy composite patch are applied to investigate the effect of various patch shapes on the tensile strength and the fatigue behavior of the structure. A non-patch-boned cased and 2 type-50$\times$50, 40$\times$20 mm-composite patch-bonded cases were tested to obtain fracture loads and fatigue crack growth rate. The results showed that the patch-bonded repair improves the static strength by 17% and the fatigue life by 200% compared to non-repaired case. It means that patch-boned repair is more effective in the fatigue life. It was also revealed that the patching method along crack growth direction is more efficient in cost and weight reduction. By observing the fractography, patch-bonded repair specimens demonstrated zigzag fracture patterns compared with the non-patched specimens, which shows a typical ductile fracture.

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Microstructure and CTOD (crack tip opening displacement) of Deposit Weld Metal in 30 mm Thick Plate

  • Lee Hae-Woo;Kim Hyok-Ju;Park Jeong-Ung;Kang Chang-Yong;Sung Jang-Hyun
    • Korean Journal of Materials Research
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    • v.14 no.9
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    • pp.642-648
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    • 2004
  • The microstructure and crack tip opening displacement (CTOD) of deposit weld metal were investigated for a 30 mm- thick plate welded with flux cored arc welding (FCAW) and submerged arc welding (SAW) processes. The CTOD test was carried out both as welded condition and as stress-relieved specimen by local compression. The crack growth rates in FCAW were faster than those in a SAW, and the acicular ferrite content by the SAW process was increased relatively more than that by the FCAW process. The fatigue crack growth rate in a welded specimen was faster than that in locally compressed specimen. The CTOD value of locally compressed specimens was lower than that of as welded specimen. Furthermore, the CTOD value tested with the SAW process was higher than that tested with the FCAW process.

Pre-estimate on Structural Behavior and Cracks of Subway Wall Structures Using Gage Measurement (계측에 의한 지하철 박스구조물 벽체부의 균열 밑 구조거동 예측)

  • Kim, Young-Jin;Kim, Sang-Chel
    • Journal of the Korean Society for Railway
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    • v.9 no.6 s.37
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    • pp.657-663
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    • 2006
  • By measuring concrete temperature and strains of concrete and reinforcing bars throughout gages embedded and also by observing the crack occurrence, this study aims at the characteristics of structural behavior of subway wall structure in associate with concrete ages. The length of 23.5m, thickness of 2.0m of real subway custody line was selected as a representative structure and 7 thermocouples and 6 strain gages were installed to measure the behavior of wall structure. The results were compared and verified with analytical results using MIDAS in order to show their usefulness. It was found that only attachment of strain gages on the surface of reinforcing bars can figure out the timing of crack occurrence and hydration heat program is useful to estimate comparatively exact magnitudes of temperature. Since estimated time of crack occurrence throughout thermal stress analysis depends on the period of transferred thermal stress from concrete to reinforcing bars, however, cracks from naked eyes were identified later than analytical results. Cracks were observed first at the center of wall line and then to the end of line symmetrically.

Effect of Microstructure and Alloying Element on the ISCC Characteristics of Zr Cladding (Zr 피복관의 ISCC 특성에 미치는 미세조직 및 첨가원소의 영향)

  • Park, Sang Yoon;Choi, Byoung Kwon;Lee, Myung Ho;Kim, Jun Hwan;Jeong, Yong Hwan
    • Journal of the Korean Society for Heat Treatment
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    • v.18 no.3
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    • pp.164-171
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    • 2005
  • Iodine-Induced Stress Corrosion Cracking (ISCC) properties of Zircaloy-4 and HANA4 developed in KAERI for the high burn-up nuclear fuel cladding were evaluated. To confirm the effect of final heat treatment on ISCC resistance of Zr-alloy, stress relieved and recrystallized specimens were prepared and tested. With the pre-cracked specimen at internal surface, ISCC crack propagation rates and threshold stress intensity factor ($K_{ISCC}$) based on the fracture mechanics were measured by internal pressurization test at $350^{\circ}C$ in iodine environment. $K_{ISCC}$ of Zircaloy-4 and HANA4 cladding were $3.3MPa{\cdot}m^{1/2}$ and $4.4MPa{\cdot}m^{1/2}$, respectively. Pitting corrosion at the crack surface was observed and it seemed that TG crack propagation was derived from the pitting.

Effects of Reinforcement of Steel Fibers on the Crack Propagation of Fissured Clays (균열점토의 균열진행에 대한 강섬유의 보강효과)

  • 유한규
    • Geotechnical Engineering
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    • v.10 no.3
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    • pp.119-134
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    • 1994
  • In order to assess the possibility of using steel fibers in the fissured ciays, uniaxial compression tests were performed on both unreinforced and reinforced clay samples containing a pre-existing crack. Test results showed that the steel fiber reinforcement increased resistance to cracks initiation and their propagation, and therefore increased both stress at crack growth initiation and peak stress at failure. The increase in resistance to cracks initiation and their propagation was related to the arresting or deflecting the crack propagation in clay samples by steel fibers. A theoretical interpretation of experimental results was made using fracture mechanics theory and pull-out mechanisms in fiber reinforced materials. It was revealed that the steel fibers had bridging effect through their pull-out action that caused an increased resistance to the propagation of the cracks in the samples. The predicted pull-out force based on theoretical analyses agreed reasonably well with the measured values obtained from pull-out tests.

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Effect of PWHT and stress ratio on fatigue behavior of welded joints in steel (강용접부의 피로거동에 미치는 용접후열처리 및 응력비의 영향)

  • 김경수;임재규;정세희
    • Journal of Welding and Joining
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    • v.5 no.3
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    • pp.53-61
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    • 1987
  • Post weld heat treatment(PWHT) is usually carried out to remove the residual stress and to improve the microstructure and mechanical properties of welded joints. By the way, welding structure transformed owing to PWHT and reheating for repair loads the random cycles fatigue as offshore welding structure of constant low cycle fatigue as pressure vessel, and then, pre-existing flaws or cracks exist in a structural component and those cracks grow under cyclic loading. Therefore, the effects of PWHT and stress ratio on fatigue crack growth behaviors were studied on the three regions such as HAZ, sub-critical HAZ and deposit metal of welded joints in SM53 steel. Fatigue crack growth behavior of as-weld depended on microstructure and fatigue crack growth rate of HAZ was the lowest at eac region, but after PWHT it was somewhat higher than that of as-wel. In case of applying the stress($10kg/mm^2$) during PWHT, fatigue crack growth resistance tended to increase in the overall range of .DELTA.K.

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