• Title/Summary/Keyword: Powder rolling

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Stability Analysis of Dunnage for Transportation of a Steel Roll Coil using Powder of Waste Tire and Cord-rubber Scrap (폐타이어 고무분말과 코드-고무 스크랩을 이용한 철재 롤코일 선박운송용 Dunnage 안정성 해석)

  • Kwac, Lee-Ku;Kim, Hang-Woo;Ha, Jae-Ho;Kim, Jae-Yeol;Kim, Hong-Gun
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.6
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    • pp.22-31
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    • 2006
  • When ironwork, especially steel roll coil, is transported to customers, land transportation and sea transportation are usually used. To transport steel roll coil fast and safe without damaging it, it is necessary that the steel roll coil has to be in stable condition. These days, apitong, which is all imported from overseas, is being used to support the steel roll coil, but because of apitong's rigidity, it damages the coil and when the coil is damaged, it is hard to fix. Due to the fact that recovering damage of the coil is almost impossible, we have to find the new type of dunnage that can substitute the apitong. In this paper, the arrays and the kinds of reinforcements, and rectangular type and trapezoid of dunnage will be talked about. The phenomenon of rolling and the impact when the carrier start moving and stop will be talked about as well. Therefore, we are going to develop a dunnage that does not damage ironwork and has better recovery and softness than existing apitong dunnage.

Fabrication and evaluation of superconducting properties of HIS PIT long tapes (고온초전도 PIT 장선재 제조 및 특성 평가)

  • Ha, Hong-Soo;Lee, Dong-Hoon;Yang, Joo-Saeng;Hwang, Sun-Yuk;Choi, Jung-Kyu;Kim, Sang-Chul;Ha, Dong-Woo;Oh, Sang-Soo;Kwon, Young-Kil
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.07a
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    • pp.597-600
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    • 2003
  • Bi-2223/Ag HTS wires have been fabricated by the PIT(powder in tube)process. Intermediate annealing was carried out to increase the homogenization and uniformity of the superconducting filaments embedded in the silver matrix during the deformation process that is important to sustain the engineering critical current density in long superconducting wire. Intermediate annealing act to release the deformation hardening of the superconducting wires during drawing process. Rolling parameters were investigated to roll the superconducting tapes with uniform thickness, width and winding tensions. Critical current of 60 m long superconducting tapes was measured 54.3 A continuously after final sintering heat treatment. The phase analysis of Bi-2223/Ag superconducting tapes are examined by the XRD.

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The Effect of Interpass Peening on Mechanical Properties in Additive Manufacturing of Ti-6Al-4V (Ti-6Al-4V의 AM에서 기계적 성질에 미치는 Interpass Peening의 영향)

  • Byun, Jae-Gyu;Yi, Hui-jun;Cho, Sang-Myung
    • Journal of Welding and Joining
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    • v.35 no.2
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    • pp.6-12
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    • 2017
  • Ti-alloys have high specific strength and are widely used for the filed of space aeronautics plant. However, it is difficult to process Ti-Alloys due to its high yield strength and it cannot raise the machining speed because it has a possibility of catching fire while processing. In order to reduce the number of processes for the Ti-alloys, the researches related to Additive Manufacturing(AM) have been actively carried out at the moment. As for the initial stage of AM market related to Ti-alloys, it started to use the raw material of powder metal, and it is currently being developed based on welding. In this study, Interpass peening reduced the size of the primary ${\beta}$ grain in the z-axis direction, increased the nucleation site of ${\alpha}-colony$, and decreased the length and width of ${\alpha}$ laths as though interpass rolling. Interpass peening leads to an increase in yield/ultimate tensile strength without decrease elongation, resulting decrease in anisotropy of the material.

Preparation and characterization of TiO2 membrane on porous 316 L stainless steel substrate with high mechanical strength

  • Mohamadi, Fatemeh;Parvin, Nader
    • Membrane and Water Treatment
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    • v.6 no.3
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    • pp.251-262
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    • 2015
  • In this work the preparation and characterization of a membrane containing a uniform mesoporous Titanium oxide top layer on a porous stainless steel substrate has been studied. The 316 L stainless steel substrate was prepared by powder metallurgy technique and modified by soaking-rolling and fast drying method. The mesoporous titania membrane was fabricated via the sol-gel method. Morphological studies were performed on both supported and unsupported membranes using scanning electron microscope (SEM) and field emission scanning microscope (FESEM). The membranes were also characterized using X-ray diffraction (XRD) and $N_2$-adsorption / desorption measurement (BET analyses). It was revealed that a defect-free anatase membrane with a thickness of $1.6{\mu}m$ and 4.3 nm average pore size can be produced. In order to evaluate the performance of the supported membrane, single-gas permeation experiments were carried out at room temperature with nitrogen gas. The permeability coefficient of the fabricated membrane was $4{\times}10^{-8}\;lit\;s^{-1}\;Pa^{-1}\;cm^{-1}$.

Porous Carbon Aerogel-Silica Gel Composite Electrodes for Capacitive Deionization Process (전기용량적 탈이온 공정을 위한 다공성 탄소에어로젤-실리카젤 복합전극)

  • Yang Chun-Mo;Choi Woon-Hyuk;Cho Byung Won;Han Hak-Soo;Yun Kyung Suk;Cho Won Il
    • Journal of the Korean Electrochemical Society
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    • v.7 no.1
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    • pp.38-43
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    • 2004
  • Porous carbon aerogel-silica gel composite materials were used as the electrodes of capacitive deionization(CDI) process, which were prepared by a paste rolling method. The electrochemical parameters such at current values, coulombs af a function of cycle, and CDI efficiencies were investigated for 10th and 100th cycles in 1,000ppm NaCl solution. Carbon aerogel-silica gel composite electrodes showed good wet-ability and higher mechanical strengths even under the NaCl solutions as well. In our experimented runs, all of the composite electrodes also are showed good cycle-ability without destroy of active material during cycles and decreased manufacturing times by $50\%$. Conclusively, the adding of silica gel powder to carbon aerogel leads to the effective performance of CDI process due to effective utilization of active materials by increasing the wet-ability and mechanical hardness.

Comparison of microstructures in T1-1223/Ag tapes with different chemical compositions and J$_c$'s

  • Jeong, D.Y.;Kim, H.K.;Lee, H.Y.;Cha, M.K.;Ha, H.S.;Oh, S.S.;Tsuruta, T.;Horiuchi, S.
    • 한국초전도학회:학술대회논문집
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    • v.9
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    • pp.280-290
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    • 1999
  • The microstructures of a Tl$_{0.8}Pb_{0.2}Bi_{0.2}Sr_{1.6}Ca_2Cu_3O_{9+{\delta}}$/Ag tape (tape I ) with J$_c$ of 17,600 A/cm$^2$ at 77 K and 0 T and three Tl$_{0.8}Pb_{0.2}Bi_{0.2}Sr_{1.8}Ba_{0.2}Ca_{2.2}Cu_3O_{9+{\delta}}$/Ag tapes with J$_c$'s of 9,300 (tape II), 16,700 (tape III) and 25,200 A/cm$^2$ (tape IV)prepared using the powder-in-tube method and an in-situ reaction method, were investigated using scanning electron microscopy and high-resolution transmission electron microscopy, and compared each other. ln the tape preparation, an intermediate rolling process was incorporated during final heat-treatment for the last tape, but not for the rest of the tapes. The microstructural analysis revealed clear differences in grain-texturing, crystallographic defects and impurity phases, depending on the chemical composition of the tape. Tendency of directional grain-alignment increased in an order of tapes I, II III and IV. In tape IV, T1-1223 grains are textured, at least in local regions. In crystallographic defects, while stacking faults were prevalent in the former composition, dislocations and voids were frequently observed in the latter. Also impurity phases were appeared to be more abundant in the former than in the latter. The relationship between 1,and the microstructure in the tapes was attempted to explain in a term of grain-linking.

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YBCO 박막형 선재의 개발현황

  • 홍계원;이희균
    • Superconductivity and Cryogenics
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    • v.1 no.2
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    • pp.14-20
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    • 1999
  • 초전도 재료는 선재의 형태로 가공하면 송전선이나 변압기, 발전기 그리고 전력 저장장치 등에 사용되어 전력계통의 효율을 극대화시킬 수 있는 재료로서 실제 응용 기기의 개발을 위해 많은 연구가 수행되고 있다. 더우기 1980년대 후반에 개발된 고온초전도 산화물 재료는 액체질수의 비등점인 77K 이상에서 초전도현상을 나타내어 초전도 현상의 응용에 대한 기대를 고조시켜 이에 대한 연구를 더욱 활성화시키고 있다. 초전도선재 연구는 그간 PIT(Powder in Tube) 공정을 이용한 Ag/Bi-2223(Ag/$Bi_2Sr_2Ca_2Cu_3O$) 선재가 높은 전기적 성질과 장선 가공상의 잇점으로 인해 많은 연구와 성과가 있었다. 그러나 Ag/Bi-2223선재는 강한 자기장 하에서 통전 능력이 현저하게 저하되는 성질 때문에 높은 자기장하에서 사용하기 위해서는 사용온도를 액체질소온도보다 상당히 낮은 20K 부근까지 낮추어야 한다는 점 때문에 전력기기 개발에 제한이 따르는 단점이 있다. 이에 반해 최근에 개발된 금속/YBCO 박막 복합선재는 높은 전기적 특성 이외에 특히 높은 자장에서도 통전 능력의 저하가 적어 제한 없이 전력기기의 모든 분야에 사용할 수 있는 특징이 있다. 따라서 1993년에 일본에서 Ni 금속기판에 물리적 증착방법으로 YBCO($YiBa_2Cu_3O$) 박막을 증착시킨 선재제조에 성공하고 있어 1996년에 Oak Ridge National Laboratories (ORNL)에서 Rolling Assisted Biaxially Textured Substrate (RaBiTS) 라는 집합조직을 형성시킨 금속기판이 개발되어 연속적인 가공의 가능성이 확인된 후 이의 특성향상 및 가공기술 개발을 위한 많은 연구가 수행되고 이다. 이 글에서는 이제 까지 개발된 금속기판을 사용한 YBCO계 초전도 박막형 선재의 제조기술 중에서 최근 가장 가능성 있는 것으로 평가되는 RABiTS 방법을 위주로 그 외에 IBAD와 ISD 방법에 관하여 소개하고 현재까지의 개발현황 및 앞으로의 전망에 대하여 간략하게 기술하고자 한다.

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Fabrication of 250 m class Bi-2223/Ag HTS Tapes (250 m 급 Bi-2223/Ag 고온 초전도선재 제조)

  • Ha, H.S.;Oh, S.S.;Ha, D.W.;Jang, H.M.;Kim, S.C.;Song, K.J.;Park, C.;Kwon, Y.K.;Ryu, K.S.
    • Progress in Superconductivity
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    • v.3 no.1
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    • pp.130-133
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    • 2001
  • A multifilamentary Bi-2223 HTS tape for superconducting power applications was studied through the fabrication of 250-meter long tapes by the PIT(powder in tube) process. To fabricate continuous long wire, a drawing machine, a two-drum bull block and a rolled tape winding machine were developed. Especially, 250-meter long tapes were heat treated in the shape of pancake coil to reduce the heat affect zone and to achieve the high critical current. Engineering critical current density was improved through both the enhancements of critical current density by control of thermal process and the increase of filling factor by using thin Ag alloy sheath tubes less than 1.5 mm in thickness. We have made successfully 250-meter long 37 filamentary tapes with high filling factor up to 31 % employing the modified drawing and rolling technique. The critical current of 250-meter long tapes with pancake coil type was measured by transport method at self-field up to 250 gauss of center field. The measured values, based on the transport critical current at self-field, $I_{c}$ -B characteristics and magnetic field analysis, are 34 A of I$_{c}$ and 4.0 $kA/\textrm{cm}^2$ of $J_{e}$ at 250 m, 77 K, and 0 T. We also have achieved the 56 A of I$_{c}$ and 7.0 $0 kA/\textrm{cm}^2$ of$ J_{e}$ in short tapes at 77K, self-field, and 1$mutextrm{V}$/cm.

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