• 제목/요약/키워드: Powder porous metal

검색결과 70건 처리시간 0.028초

금속산화물 분말의 동결건조 및 수소환원에 의한 Mo-Cu 다공체 제조 (Fabrication of Porous Mo-Cu by Freeze Drying and Hydrogen Reduction of Metal Oxide Powders)

  • 강현지;한주연;오승탁
    • 한국분말재료학회지
    • /
    • 제26권1호
    • /
    • pp.1-5
    • /
    • 2019
  • In this study, porous Mo-5 wt% Cu with unidirectionally aligned pores is prepared by freeze drying of camphene slurry with $MoO_3-CuO$ powders. Unidirectional freezing of camphene slurry with dispersion stability is conducted at $-25^{\circ}C$, and pores in the frozen specimens are generated by sublimation of the camphene crystals. The green bodies are hydrogen-reduced at $750^{\circ}C$ and sintered at $1000^{\circ}C$ for 1 h. X-ray diffraction analysis reveals that $MoO_3-CuO$ composite powders are completely converted to a Mo-and-Cu phase without any reaction phases by hydrogen reduction. The sintered bodies with the Mo-Cu phase show large and aligned parallel pores to the camphene growth direction as well as small pores in the internal walls of large pores. The pore size and porosity decrease with increasing composite powder content from 5 to 10 vol%. The change of pore characteristics is explained by the degree of powder rearrangement in slurry and the accumulation behavior of powders in the interdendritic spaces of solidified camphene.

금속 분말을 이용한 합금폼 제조 및 특성 (Fabrication and Properties of Alloy Foam Materials using Metal Powders)

  • 최내현;김구환
    • 한국분말재료학회지
    • /
    • 제17권6호
    • /
    • pp.489-493
    • /
    • 2010
  • Nickel-based and iron-based alloys have been developed and commercialized for a wide range of high performance applications at severely corrosive and high temperature environment. This alloy foam has an outstanding performance which is predestinated for diesel particulate filters, heat exchangers, and catalyst support, noise absorbers, battery, fuel cell, and flame distributers in burners in chemical and automotive industry. Production of alloy foam starts from high-tech coating technology and heat treatment of transient liquid-phase sintering in the high temperature. These technology allow for preparation of a wide variety of foam compositions such as Ni, Cr, Al, Fe on various pore size of pure nickel foam or iron foam in order for tailoring material properties to a specific application.

Fabrication of Duplex Ceramic Composites by Organic-Inorganic Solution Process

  • Lee, Sang-Jin;Kim, Youn-Cheol
    • 한국세라믹학회지
    • /
    • 제40권9호
    • /
    • pp.837-841
    • /
    • 2003
  • Duplex microstructure of zirconia and alumina has been achieved via an organic-inorganic solution technique. Zirconium 2,4-pentanedionate, aluminum nitrate and polyethylene glycol were dissolved in ethyl alcohol without any precipitation. The organicinorganic precursor gels were turned to porous powders having volume expansion through explosive, exothermic reaction during drying process. The volume expansion was caused by abrupt decomposition of the organic groups in the gels during the vigorous exothermic reaction. The volume expanded, porous powders were crystallized and densified at 1500$^{\circ}C$ for 1 h. At the optimum amount of the PEG polymer, the metal cations were well dispersed in the solution and a homogeneous polymeric network was formed. The polymer content also affected on the specific surface area of the synthesized powder and the grain size of the sintered composite.

저온 H2-SCR용 PtNi/W-TiO2 촉매에 조촉매 CeO2가 NOx 저감에 미치는 영향 (Effect of Co-catalyst CeO2 on NOx Reduction in PtNi/W-TiO2 Catalysts for Low-temperature H2-SCR)

  • 김정수;김영희
    • 청정기술
    • /
    • 제29권4호
    • /
    • pp.313-320
    • /
    • 2023
  • 대표적인 비암모니아성 선택적 촉매환원반응기인 H2-SCR의 활용성을 높이기 위하여 Ce를 조촉매로 활용한 PtNi/CeO2-W-TiO2의 촉매 분말을 합성하고 다공성 금속 구조(porous metal structure, PMS)에 코팅하여 선택적 촉매 환원에 의한 NOx 제거 특성을 평가하였다. CeO2를 조촉매로 사용한 H2-SCR은 CeO2를 사용하지 않은 경우에 비해 더 높은 NOx 제거 효율을 나타내었으며, CeO2 담지율 10 wt%에서는 반응온도 90℃에서 가장 높은 제거효율을 보였다. 한편, 촉매구조체인 PMS의 촉매 코팅량이 증가함에 따라 NOx 제거효율은 90℃ 이하에서는 향상되었으나, 120℃ 이상에서는 감소하는 경향을 보였고 공간속도를 4,000 h-1에서 20,000 h-1로 변경한 경우, 120℃이상의 온도에서 NOx 제거 효율이 향상되는 것을 확인할 수 있었다.

원판형 LHP 증발부의 소결 금속 윅에서의 접촉 저항에 관한 연구 (A Study on the Reduction the Thermal Contact Resistances at the Interface Between a Porous Metal Wick and Solid Heating Plate for a Circular Plate LHP)

  • 조정래;최지훈;성병호;기재형;유성열;김철주
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2008년도 추계학술대회B
    • /
    • pp.2357-2362
    • /
    • 2008
  • LHP is different from a conventional heat pipes in design and heat and fluid flow passages. The situations of the former is much complex than the latter. In LHPs, evaporation occurs at the contact interface between the heating plate and the porous wick, so some micro channels machined at the contact interface serve to let the vapor flow out of the evaporator. This complexity of contact geometry was known to cause a high resistance to heat flow. The present work was to study the problem of heat passage across the contact surface for LHPs and determine those values contact resistance. For two cases of contact structures, the thermal contact resistances were examined experimentally, one being obtained through mechanical contact under pressure and the other through sintered bonding. Nickel powder wick and copper plate were used for specimens. The result showed that a substantial reduction of contact resistance of an order of degree could be obtainable by sintered bonding.

  • PDF

Pulverization and Densification Behavior of YAG Powder Synthesized by PVA Polymer Solution Method

  • Im, Hyun-Ho;Lee, Sang-Jin
    • 한국재료학회지
    • /
    • 제30권11호
    • /
    • pp.573-580
    • /
    • 2020
  • YAG (Yttrium Aluminum Garnet, Y3Al5O12) has excellent plasma resistance and recently has been used as an alternative to Y2O3 as a chamber coating material in the semiconductor process. However, due to the presence of an impurity phase and difficulties in synthesis and densification, many studies on YAG are being conducted. In this study, YAG powder is synthesized by an organic-inorganic complex solution synthesis method using PVA polymer. The PVA solution is added to the sol in which the metal nitrate salts are dissolved, and the precursor is calcined into a porous and soft YAG powder. By controlling the molecular weight and the amount of PVA polymer, the effect on the particle size and particle shape of the synthesized YAG powder is evaluated. The sintering behavior of the YAG powder compact according to PVA type and grinding time is studied through an examination of its microstructure. Single phase YAG is synthesized at relatively low temperature of 1,000 ℃ and can be pulverized to sub-micron size by ball milling. In addition, sintered YAG with a relative density of about 98 % is obtained by sintering at 1,650 ℃.

해양환경 내 비다공성 표면에 유류된 잠재지문 현출방법에 따른 STR 분석 연구 (A Study on STR Analysis According to the Method of Developing Latent Fngerprints Deposited on Non-Porous Surfaces in the Marine Environment)

  • 김진선;김세인;윤현경;추민규
    • 한국콘텐츠학회논문지
    • /
    • 제22권10호
    • /
    • pp.733-741
    • /
    • 2022
  • 해양범죄에서 발견되는 다양한 증거물 중 지문과 DNA(Deoxyribo nucleic acid)는 용의자를 특정할 수 있다는 점에서 매우 중요하다. 본 연구에서는 실제 해양환경에서 증거물로 많이 발견되는 비다공성 재질 5종(플라스틱, 스테인리스, 유리, 세라믹, FRP(Fiber reinforced plastic))을 선정하여 자연 및 혈액지문을 유류한 후 동해 해경서 전용부두에서 약 7일간 침지하였다. 그 후 CA(Cyanoacrylate) 훈증법과 4가지 분말법(Swedish black powder, Concentrated black powder, Supranano red powder, Dazzle orange powder)을 이용하여 지문 현출 후 DNA 추출, 정량, STR(Short tandem repeat) 프로필을 분석하였다. 지문현출방법 중 Supranano red powder를 적용하였을 때 DNA 농도가 상대적으로 높은 양이 나타났으며 STR 프로필 분석을 실시한 결과 평균 16.8~9개의 유전자좌위를 확보할 수 있었고, 유리 및 세라믹 재질에서는 20개 모두 확인할 수 있었다. 연구 결과 약 7일 동안 침지된 가상증거물에 지문 현출법을 적용 후 DNA를 추출 및 정량하여 STR 프로필을 확보할 수 있었으며, VMD(Vacuum metal deposition), SPR(Small particle reagent) 등 다양한 지문현출방법을 적용한 뒤 DNA를 분석하여 STR 프로필을 확보할 수 있는 추가적인 연구가 필요할 것으로 판단된다.

저온 연소합성 후 확산 열처리한 $Ni_{3}Al$ 금속간화합물 코팅층의 미끄럼 마모거동 (Analysis of Wear Properties for $Ni_{3}Al$ Layer coated on Ferrous Materials by Diffusion Treatment after Combustion Synthesis at low Temperature)

  • 이한영
    • Tribology and Lubricants
    • /
    • 제25권1호
    • /
    • pp.7-12
    • /
    • 2009
  • Coating brittle intermetallic compounds on metal can enlarge the range of their use. It is found that intermetallic compound coating layers made by only combustion synthesis in an electric furnace have porous multi-phase structures containing several intermediate phases, even though the coating layers show good wear resistance. In this study, dense $Ni_{3}Al$ single phase layer corresponding to the initial composition of the mixed powder is coated on two different ferrous materials by the diffusing treatment after combustion synthesis. After- ward, sliding wear behaviors of the coating layer are evaluated in comparison with that of the coating layer with porous multi-phase structure made by only combustion synthesis. As a result, the wear properties of the coating layer composed of dense $Ni_{3}Al$ single phase are considerably improved at the range of low sliding speed com- pared with that of the coating layer with porous multi-phase structure, particularly in the running-in wear region. This is attributed to the fact that wear of the coating layer is progressed by shearing as a sequence of adhesion, not by occurring of pitting on the worn surface due to having dense structure without pores.

Advanced SPS Systems and FGM Technolgy

  • Tokita, Masao
    • 한국분말야금학회:학술대회논문집
    • /
    • 한국분말야금학회 2000년도 춘계학술강연 및 발표대회 강연 및 발표논문 초록집
    • /
    • pp.11-11
    • /
    • 2000
  • Large-size ceramic/metal bulk FGMs have been fabricated on a recently developed and the world's largest Spark Plasma Sintering(SPS) systems, As a part of the development program for practical production processes and machines for FGMs by SPS, the processes, mechanical properties, dimensional size and shape effects, and production machine systems were investigated. In the past, $ZrO_{2}$/TiAI, $ZrO_{2}$/Ni, $Al_{2}O_{3}$/Ti, WC/Co, WC/Co/Steel, A1/P, Polymide, Cu/Polymide, nano-composites, porous and other combinations of bulk FGMs have already been processed using SPS. However, most of the specimen sizes were small, in a range of 20 to 30mm in diameter. Recently disk-shape sintered compacts with diameters of 100 and 150 mm, and thickness of approximately 15 and 17 mm, $ZrO_{2}$(3Y)/ stainless steel FGMs were homogenous consolidated in a shorter sintering time, while maintaining high quality and repeatability by utilizing a temperature gradient sintering method. The SPS heating up and holding time totaled less than one hour. Therefore, the SPS process in expected to find increased use in the fabrication of large-size FGMs as a new industrial processing technology. This paper introduces SPS systems, the processing principles, features and the characteristies of ceramic/metal bulk FGM.

  • PDF

폴리실란으로부터 생성한 폴리실리콘의 물성 분석과 응용 (Property analysis of polysilane precursors and applications for polysilicon)

  • 이규환
    • 분석과학
    • /
    • 제25권6호
    • /
    • pp.345-349
    • /
    • 2012
  • Polysilane black powders were synthesized by sonochemical methods from silicon tetrachloride with sodium metal with 37.0% yield. Those black powder materials were found to have fibrous or irregular shapes with round surface. It was found that thermal behaviors of those polysilane black powders were similar to that of hydropolysilanes which was reported earlier. After thermal treatment, black polysilicon was obtained with 57.1% residue yield, and those fibrous or irregular shapes with round surface were intact but lots of small cavities were formed indicating porous structure, and found to be an amorphous state from XRD analysis.