• 제목/요약/키워드: Powder packing

검색결과 104건 처리시간 0.026초

Prediction of Packing Density of Milled Powder Based on Packing Simulation and Particle Shape Analysis

  • Amano, Yuto;Itoh, Takashi;Terao, Hoshiaki;Kanetake, Naoyuki
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.1254-1255
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    • 2006
  • For precise property control of sintered products, it is important to understand accurately the packing density of the powder. We developed a packing simulation program that could make a packed bed of spherical particles having particle size distribution. In addition, the influence of the particle shape of the actual powder on the packing density was quantitatively analyzed. The predicted packing densities corresponded well to the actual data.

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무가압 분말 충전 성형법을 이용한 알루미나 세라믹스의 제조: (I) 무가압 분말 충전 성형법 개발 및 성형체 특성 관찰 (Preparation of Alumina Ceramics by Pressureless Powder Packing Forming Method: (I) Development of Pressureless Powders Packing Forming Method and Characterization of Green Body)

  • 박정현;성재석;이상진
    • 한국세라믹학회지
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    • 제31권1호
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    • pp.31-38
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    • 1994
  • To overcome the demerit of conventional forming method, new forming method, pressureless powder packing forming method, was investigated. This technique is performed by powder packing followed by the infiltration of binder solution. Various alumina powders were used as starting materials and the powders showing good packing condition through powder packing experiment were chosen. The green densities prepared by this new forming method with these powders were lower than those of specimens by pressing method, but, nearly same density was obtained in case of green body prepared with the powders having high packing density. The distribution of binder in a green body was homogeneous and it was possible to a complex shape form by this forming method.

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혼합물실험계획법과 가진을 이용한 알루미나 파우더의 충진율 분석 (Analysis of Powder Packing for Alumina Using Design of Experiment with Mixture and Vibration)

  • 전상준;김영신;양대종
    • Composites Research
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    • 제34권5호
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    • pp.330-336
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    • 2021
  • 알루미나 파우더는 산업용으로 널리 사용되는 소재 중 하나이지만 파우더 패킹 상태에 따라 제품의 강도가 변하는 문제점이 있다. 위 문제해결을 위하여 입자 패킹효율을 높이려는 많은 선행연구들이 수행되었지만, 기존 연구는 밀리미터 스케일의 입자의 충진 특성을 분석한 것이 대부분이므로 마이크로미터 스케일과 물리적 특성이 달라, 그 선행연구 결과를 토대로 마이크로미터 스케일에 적용하기 어렵다. 따라서 본 논문에서는 마이크로미터 스케일의 알루미나 파우더를 이용하여 충진률을 높이기 위하여 통계적방법을 이용하여 3단계 실험을 수행하였다. 먼저, 혼합물시험계획법을 이용하여 충진율이 높은 크기 조합 및 혼합 비율을 선정하였으며, 진동 실험장치에서 가진 주파수 변경에 따른 충진 높이 변화를 분석하여 적정 가진 주파수를 선정하였다. 마지막으로 앞서 언급한 실험 결과값을 토대로 알루미나 파우더 충진율 시험을 수행하였다. 그 결과, 최대 높이 변화량은 충진 크기조합 선정을 위해 수행한 최초의 실험 결과 최댓값보다 42% 향상된 것을 확인하였다.

AUC 공정으로 변환된 $UO_2$ 분말의 소결성에 미치는 Ball-milling효과 (Ball-milling Effect on the Sinterability of the $UO_2$ ex-AUC Powder)

  • 김형수;박춘호;박철주;최창범;정성훈;석호천
    • Nuclear Engineering and Technology
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    • 제26권2호
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    • pp.190-196
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    • 1994
  • AUC 공정으로 변환된 $UO_2$ 분말의 ball-milling 효과를 관찰하기 위하여 ball-milling 시간에 따른 소결성을 연구하였다. Ball-milling된 분말은 구형화 형태를 보이며, 그의 입자 크기 분포는 bimodal 양상을 나타냈다. 분말크기 분포가 bimodal인 경우, 그의 packing ratio가 monomodal gaussian 분포에 비해 높다. Ball-milling된 분말의 소결밀도 증가는 packing ratio에 의한 영향이 컸으며, ball-milling 시간이 길어질수록 packing ratio는 증가 하였다. AUC 공정으로 변환된 $UO_2$ 분말은 ball-milling을 함으로써, 그의 소결성이 향상됨을 확인하였다.

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무가압 분말 충전 성형법에 의해 제조된 Si-SiC 복합체에 관한 연구 (A Study on the Si-SiC Composites Fabricated by Pressureless Powder Packing Forming Method)

  • 박정현;임은택;성재석;최헌진;이준석
    • 한국세라믹학회지
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    • 제32권6호
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    • pp.710-718
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    • 1995
  • The new forming method, Pressureless Powder Packing Forming Method was applied to the manufacturing of reaction sintered SiC. After the experiments of vibratory powder packing and binder infiltration, the abrasive SiC powder of which mean size is 45${\mu}{\textrm}{m}$ was selected to this forming method. Uniform green bodies with porosity of 45% and narrow pore size distribution could be formed by this new forming method. Also, complex or varied cross-sectional shapes could be easily manufactured through the silicone rubber mould used in this forming method. Maximum 15 wt% amorphous carbon was penetrated into green body by multi impregnation-carbonization cycles. And reaction-bonded SiC was manufactured by infiltration of SiC-carbon shaped bodies with liquid silicon.

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PIT법에서 분말 충진밀도가 Bi-2223/Ag 선재에 미치는 효과 (The effects of the powder packing density on the Bi-2223/Ag tape in PIT(powder-in-tube) method)

  • 김성환;유재무;고재웅;박성창;박명제;정형식;김철진
    • 한국초전도저온공학회:학술대회논문집
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    • 한국초전도저온공학회 2002년도 학술대회 논문집
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    • pp.101-104
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    • 2002
  • The influences of the powder packing density on the Bi-2223/Ag tape have been investigated. For packing powder, both method of uniaxial press and packed rod form made by cold isostatic press(CIP) have been applied. As the pressure of cold isostatic press(CIP) is increased, fill factor and critical current (Ic) of Bi-2223/Ag tape is increased. At a pressure of 2000kgf/cm$^2$, fill factor reach ∼3l% and this sample has the engineering current density(Je) value of ∼8.5kA/cm$^2$(Ic ∼77A, Jc ∼ 30kA/cm$^2$). The tape sample packed by uniaxial press method shows more sawsaging effect than the sample processed by cold isostatic press(CIP), resulting from inhomogity of powder distribution produced by the process of uniaxial press.

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고로 슬래그 분말의 입도에 따른 충전률과 유동특성 (Rheological Properties and Particle Packing of Different Sized Blast-furnace Slag Powder)

  • 변승호;박효상;송종택;유동우;이승헌;김상윤
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2009년도 춘계 학술대회 제21권1호
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    • pp.353-354
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    • 2009
  • 시멘트 결합재로 널리 사용되어지고 있는 고로 수쇄 슬래그 분말을 각종 분쇄기를 사용하여 입도별로 분쇄하고, 이를 혼합하여 충전률과 유동특성을 비교 분석하였으며, 입도분포 또한 비교분석 하였다. 충전률과 유동특성은 비례의 경향이 크게 나타났고, 입도분포가 넓을수록 유동특성은 높았다.

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무가압 분말 충전 성형법을 이용한 알루미나 세라믹스의 제조 (II) 무가압 분말 충전 성형법에 의해 제조된 소결체 특성 관찰 (Preparation of Alumina Ceramics by Pressureless Powder Packing Forming Method (II) Characterization of Sintered Body Fabricated by Pressureless Powder Packing Forming Method)

  • 박정형;성재석
    • 한국세라믹학회지
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    • 제32권1호
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    • pp.113-119
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    • 1995
  • The green body was fabricated by a new forming method, pressureless powder packaing forming method, and the characteristics of sintered specimen were investigated. It was found that alumina ceramics prepared by the present method showed porous structure with narrow pore size distribution, and in case of abrasive powder sintered body, compared with dry-pressed specimen, had the nearly same density. Especially, the specimen prepared with spray-dried granules showed the characteristic that granules were not either deformed or fractured during forming and sintering process. Therefore, it was found that this new forming method was effective method in fabrication of porous ceramics on account of easy control of porosity and pore size and its high thermal stability.

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질화규소의 가스압 소결에 미치는 환경 영향 (Environmental Influences on Gas pressure Sintering of $Si_3N_4$)

  • 김인섭;이경희;이병하
    • 한국세라믹학회지
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    • 제30권4호
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    • pp.309-315
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    • 1993
  • Gas pressure sintering is a promising process in various densification methods of high strength Si3N4 ceramics. Environmental influences on gas pressure sintering of Si3N4 was investigated with the variationof packing powder, specimen container and N2 gas pressure. The specimens had higher density, larger weight loss and inhomogeneous color in graphite specimen container than in SN26 crucible. The variations of sintering densities in various packing powders (Si3N4, SN26, AlN, BN) were very small but SiC powder was synthesised in graphite crucible with Si3N4 packing powder, aluminium oxynitride compounds were synthesised in SN26 crucible with AlN packing power. Also N2 gas pressure over 20kg/$\textrm{cm}^2$ reduced the densification of Si3N4 in one step-gas pressure sintering. As the result of two step-gas pressure sintering at 700kg/$\textrm{cm}^2$ for 15min., relative density of 99.9% and 3-point bending strength of 1090MPa and dense microstructure of 3~4${\mu}{\textrm}{m}$ grain size were obtained.

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실란 및 분산제가 Epoxy와 연자성 금속 파우더 복합체의 Packing에 미치는 영향 (The Effect of Silane and Dispersant on the Packing in the Composite of Epoxy and Soft Magnetic Metal Powder)

  • 이창현;신효순;여동훈;남산
    • 한국전기전자재료학회논문지
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    • 제30권12호
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    • pp.751-756
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    • 2017
  • A molding-type power inductor is an inductor that uses a hybrid material that is prepared by mixing a ferrite metal powder coated with an insulating layer and an epoxy resin, which is injected into a coil-embedded mold and heated and cured. The fabrication of molding-type inductors requires various techniques such as for coil formation and insertion, improving the magnetic properties of soft magnetic metal powder, coating an insulating film on the magnetic powder surface, and increasing the packing density by well dispersing the powder in the epoxy resin. Among these aspects, researches on additives that can disperse the metal soft magnetic powder having the greatest performance in the epoxy resin with high charge have not been reported yet. In this study, we investigated the effect of silanes, KBM-303 and KBM-403, and a commercial dispersant on the dispersion of metal soft magnetic powders in epoxy resin. The sedimentation height and viscosity were measured, and it was confirmed that the silane KBM-303 was suitable for dispersion. For this silane, the packing density was as high as about 72.49%. Moreover, when 1.2 wt% of dispersant BYK-103 was added, the packing density was about 80.5%.