• Title/Summary/Keyword: Powder morphology

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Trend of Powder Technology for Ceramics (세라믹스 원료 분체기술의 동향)

  • Fukui, Takehisa
    • Ceramist
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    • v.9 no.6
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    • pp.42-48
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    • 2006
  • The structural ceramic, such as $A1_2O_3,\;ZrO_2\;and\;Si_3N_4$ have applied as several parts of precision machines, automotives and instruments for semiconductor. The mechanical properties depended on purity, morphology and microstructure of the ceramic and its fabrication process. High purity and fine starting powder for the structural ceramic was prepared mainly by wet process and powder processing such as milling, mixing, drying and granulating strongly influenced on the fabrication process. Powder processing included powder synthesis technology is essential for ceramic manufacture. Also, the advanced mechanical treat[neat in powder processing to create nano composite powder was developed to improve several properties of ceramic materials. Innovation of powder processing will lead to improve mechanical and functional properties of the ceramics.

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Porous Materials Based on Nickel and Aluminum

  • Dubinina, L.V.;Lopatin, V.U.;Narva, V.K.;Shugaev, V.A.;Vin, Tein
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.614-615
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    • 2006
  • Investigation of influence the morphology of initial powder particles, application pore-formers for sintering of nickel powders and application of flux for sintering of aluminum was made. Using different methods was prepared material with size of porous in wide range size of pores ($1-500{\mu}m$). Using the flux for gravity sintering of aluminum in air atmosphere was manufactured porous material with porosity about 45%..

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Effect of dehydride atmosphere on Hydrogen concentration of Tantalum (탈수소화 분위기가 탄탈륨 분말 수소농도에 미치는 영향 연구)

  • Lee, Ji-eun;Yoon, Jin-Ho;Lee, Chan Gi
    • Journal of Industrial Technology
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    • v.41 no.1
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    • pp.25-30
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    • 2021
  • Hydride-dehydride process for efficient recycling of tantalum (Ta) is used for manufacturer of Ta powder. In case of metal powder, Impurities as like nitride, oxygen, hydrogen is decreased of physical properties. For manufacture of Ta powder, control of theses impurities is important. In this study, to decreased of impurities on Ta powder using HDH process optimize dehydride condition. Dehydration behavior of Ta is depended on temperature, time, and atmosphere. Phase transition of Ta hydride is analyzed by X-ray diffraction (XRD). Concentration of hydrogen is decreased with temperature increased. At high temperature, concentration of hydrogen in Ta is similar according to time increased. Size and morphology of powder is not observed after dehydride. Ta powder, which is less than 20 um, concentration of hydrogen under 800 ppm is obtain.

Particle Morphology Change and Quantitative Input Energy Variation during Stirred Ball Milling Process by DEM Simulation on Various Experimental Conditions (교반볼밀을 이용한 밀링공정에서 각종실험조건에 따른 구리분말의 입자형상 변화 및 DEM 시뮬레이션에 의한 정량적 에너지 변화)

  • Bor, Amgalan;Batjargal, Uyanga;Jargalsaikhan, Battsetseg;Lee, Jehyun;Choi, Heekyu
    • Korean Journal of Materials Research
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    • v.28 no.3
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    • pp.148-158
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    • 2018
  • This study investigated the effect of the grinding media of a ball mill under various conditions on the raw material of copper powder during the milling process with a simulation of the discrete element method. Using the simulation of the three-dimensional motion of the grinding media in the stirred ball mill, we researched the grinding mechanism to calculate the force, kinetic energy, and medium velocity of the grinding media. The grinding behavior of the copper powder was investigated by scanning electron microscopy. We found that the particle size increased with an increasing rotation speed and milling time, and the particle morphology of the copper powder became more of a plate type. Nevertheless, the particle morphology slightly depended on the different grinding media of the ball mill. Moreover, the simulation results showed that rotation speed and ball size increased with the force and energy.

Fabrication of AlN Whiskes by Self-propagating High-temperature Synthesis (자전 고온 합성법에 의한 질화 알루미늄 휘스커의 제조)

  • 이경재;장영섭;김석윤;김용석
    • Journal of the Korean Ceramic Society
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    • v.32 no.8
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    • pp.931-937
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    • 1995
  • AlN powder and whiskers were synthesized by direct nitridation of aluminum powder in pure nitrogen atmosphere. The nitridation reaction of aluminum powder was initiated by heating the sample to the ignition temperature and the reaction was finished in less than 3 minutes. AlN whisker-shaped morphology was observed predominantly when the sample was heated above 90$0^{\circ}C$.

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Effects of Ultrasonic Energy on Mn-Zn Ferrite Powder Behavior (초음파 에너지가 mn-Zn Ferrite 분체에 미치는 영향)

  • 이경직;이대희;이석기;이병교
    • Journal of the Korean Ceramic Society
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    • v.36 no.7
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    • pp.751-755
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    • 1999
  • Effect of ultrasonic-wave irradiation on the Mn-Zn ferrite powder suspension prepared by solid-state reaction and alcoholic dehydration methods was investigated. Size distribution and morphology of the powders prepared at different temperature were examined as a function of irradiation time. It was observed that the powders were reduced in size by ultrasonic energy through distinct routes.

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Effect of pulverizing method on the particle size of matured silkworm powder

  • Kim, Su-Bae;Kim, Kee-Young;Ji, Sang-Deok;Kim, Seong-Wan;Kim, Nam-Suk;Jo, You-Young;Kim, Jong-Gil;Kim, Young-Guk;Koo, Hui-Yeon;Moon, Hyung-Chul;Seok, Young-Seek;Lee, Hyun-Tai
    • International Journal of Industrial Entomology and Biomaterials
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    • v.37 no.2
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    • pp.105-108
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    • 2018
  • Recently matured silkworm powder was developed by RDA. In this study, the effect of pulverizing method on the particle size of matured silkworm powder was examined. FESEM was performed to observe the morphology and to measure the particle size of silkworm powder. Particle morphology of air-jet mill pulverized powder was round and smooth, however, those of roller-mill and hammer-mill pulverized mature silkworm was more harsh and square. Particle size was varied with pulverizing technique as follows; $1.1{\mu}m$ (air-jet mill), $10{\mu}m$ (roller mill), and $120{\mu}m$ (hammer mill), respectively. A proximate analysis results of air-jet mill powder showed that crude protein, crude lipid, crude fiber, and ash was 73%, 12%, 1.95%, and 3.4%, respectively. According to our results, air-jet mell technique might be used to make a tiny matured silkworm powder.

Investigation on Microstructure and Flowability of Gas Atomized Heat-resistant KHR45A Alloy Powders for Additive Manufacturing

  • Geonwoo Baek;Mohsen Saboktakin Rizi;Yeeun Lee;SungJae Jo;Joo-Hyun Choi;Soon-Jik Hong
    • Journal of Powder Materials
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    • v.30 no.1
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    • pp.13-21
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    • 2023
  • In additive manufacturing, the flowability of feedstock particles determines the quality of the parts that are affected by different parameters, including the chemistry and morphology of the powders and particle size distribution. In this study, the microstructures and flowabilities of gas-atomized heat-resistant alloys for additive manufacturing applications are investigated. A KHR45A alloy powder with a composition of Fe-30Cr-40Mn-1.8Nb (wt.%) is fabricated using gas atomization process. The microstructure and effect of powder chemistry and morphology on the flow behavior are investigated by scanning electron microscopy (SEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and revolution powder analysis. The results reveal the formation of spherical particles composed of single-phase FCC dendritic structures after gas atomization. SEM observations show variations in the microstructures of the powder particles with different size distributions. Elemental distribution maps, line scans, and high-resolution XPS results indicate the presence of a Si-rich oxide accompanied by Fe, Cr, and Nb metal oxides in the outer layer of the powders. The flowability behavior is found to be induced by the particle size distribution, which can be attributed to the interparticle interactions and friction of particles with different sizes.

Study on Hardness and Corrosion Resistance of Magnesium by Anodizing and Sealing Treatment With Nano-diamond Powder (양극산화와 나노 다이아몬드 분말 봉공처리에 의한 마그네슘의 경도와 부식에 관한 연구)

  • Kang, Soo Young;Lee, Dae Won
    • Journal of Powder Materials
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    • v.21 no.4
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    • pp.260-265
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    • 2014
  • In this study, in order to increase surface ability of hardness and corrosion of magnesium alloy, anodizing and sealing with nano-diamond powder was conducted. A porous oxide layer on the magnesium alloy was successfully made at $85^{\circ}C$ through anodizing. It was found to be significantly more difficult to make a porous oxide layer in the magnesium alloy compared to an aluminum alloy. The oxide layer made below $73^{\circ}C$ by anodizing had no porous layer. The electrolyte used in this study is DOW 17 solution. The surface morphology of the magnesium oxide layer was investigated by a scanning electron microscope. The pores made by anodizing were sealed by water and aqueous nano-diamond powder respectively. The hardness and corrosion resistance of the magnesium alloy was increased by the anodizing and sealing treatment with nano-diamond powder.

Influence of the Morphology and the Particle Size on the Processing of Bronze 90/10 Powders by Metal Injection Moulding (MIM)

  • Contreras, Jose M.;Jimenez-Morales, Antonia;Torralba, Jose M.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.503-504
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    • 2006
  • The MIM technology is an alternative process for fabricating near net shape components that usually uses gas atomised powders with small size $(<\;20\;{\mu}m)$ and spherical shape. In this work, the possibility of changing partially or totally spherical powder by an irregular and/or coarse one that is cheaper than the former was investigated. In this way, different bronze 90/10 components were fabricated by mixing three different types of powder, gas and water atomised with different particle sizes, in order to evaluate how the particle shape and size affect the MIM process.

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