• Title/Summary/Keyword: Powder compacting

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Fabrication of Low Density Sintered Stainless Steel Filter

  • Seok, Se-Hoon;Park, Dong-Kyu;Jung, Kwang-Chul
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.611-612
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    • 2006
  • In a manufacturing technique of the sintered filter, pressureless sintering method has good permeability, it is not need the binder and lubricant used on compacting process, so it has little contamination and it is easy to control the pore size and shape but the mechanical strength is low relatively and it is difficult that parts of complicate form are manufactured. In the case of manufacturing the filter by press and sintering method, in order to be satisfactory characteristic of un-pressed filter, in this study sintered metal filter fabricated by using 30-40mesh stainless steel 316L powder and additive agents. Porosity and structure of pores, permeability and mechanical strength of the sintered filter were investigated with the variation sintering conditions. Porosity was nearly constant about $60{\sim}70%$, density, permeability and mechanical strength were changed markedly with quantity of additive materials and sintering conditions.

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Flowability and Strength Properties of Mortar and Self-Compacting Concrete Mixed with Waste Concrete Powder (폐콘크리트 분말을 혼합한 모르타르 및 자기충전 콘크리트의 유동 및 강도특성)

  • Choi, Yun-Wang;Jung, Moon-Young;Moon, Dae-Joong;Kim, Sung-Su
    • Journal of the Korea Concrete Institute
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    • v.18 no.4 s.94
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    • pp.517-526
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    • 2006
  • In this study, in order to utilize waste concrete powder(WCP) which is occurred in manufacturing high quality recycled aggregate as an admixture for self-compacting concrete(SCC), the properties of cement paste, mortar, and concrete that were mixed two types of WCP, 928 and 1,360 $cm^2/g$ of surface area, were analyzed. As a result of experiment, we have found that WCP was a porous material with angle. When WCP was utilized as an admixture for SCC, its flowability and viscosity increased in proportion to the increase of a replacement ratio, and that a replacement ratio of WCP was proper within 15%. The compressive strength at 28 days mixed respectively with WCP2, 15 and 30%, showed about 36 and 28 MPa, and it showed a similar trend with a function suggested in CEB-FIP for the relationship of compressive strength and elastic modulus. According to the results, it is judged that WCP2 can be utilized as an mineral admixture of normal strength SCC.

forming of High Density Bevel Gear for Industrial Machinery (산업기계용 고밀도 Bevel Gear 제품화를 위한 성형성 연구)

  • 임성주;윤덕재;최석우;박훈재;김승수;나경환
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.2 no.1
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    • pp.1-6
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    • 2001
  • This study is concerned with the cold forging of sintered preform by rotary forging process and direct powder compacting process. An experiment has been carried out using the rotary powder forging press (500kN) which had been designed and equipped with the rotational conical die inclined to the central axis of the press at certain angle The effect of process variables was observed and measured by several mechanical test, such as hardness distribution density, and microstructure of the specimens. It is found that the highly densified P/M parts can be obtained and this process is very effective for improving quality of the powder products.

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A Study on Forging Effect of Cup-Shaped Powder Forging Product According to the Shape of Preforms (컵형상 분말단조품의 예비성형체 형상에 따른 단조효과에 관한 연구)

  • Park, Jong-Ok;Kim, Young-Ho;Cho, Jin-Rae;Lee, Jong-Heun
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.11
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    • pp.63-68
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    • 2000
  • The purpose of this paper is to compare the forging effects according th the shape of preforms of cup shaped powder forging product, and extend the application of powder forging technology to more complicated cup-shaped products like pistons. In order to this, preforms are provided by compacting, sintering, and machining in various shapes, then forged to final shape of products. The workability for sintered aluminium powder material is examined. Density and strain loci of forged products are compared, and the most effective shape of preform is proposed. The preform for a piston of 50mm in diameter is provided and hot forged to final product.

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A Study in order to Utilize Waste Glasses Powder as Admixtures of Self-Compacting Concrete (폐유리(廢琉璃) 미분용(微粉用)을 보수용(補修用) 모르타르 및 자기충전(自己充塡)콘크리트의 혼화재료(混和材料)로 활용(活用)하기 위한 연구(硏究))

  • Choi, Yun-Wang;Jung, Jea-Gwone;Kang, Hyun-Jin
    • Resources Recycling
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    • v.17 no.1
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    • pp.29-37
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    • 2008
  • Recently, domestically and internationally, the occurrences of Waste Glass are on the increase. Most of scrap glass are either reused of recycled. However, glass not recycled is buriedand is causing secondary environmental problem. With 5% mixture of Waste Glass, the average paste viscosity (rheology) decreased by 22.3% and 28-day compressive strength of mortar's flow and aging decreased by 1.5% and 6% respectively. Also, as Waste Glass mixture ratio of un-hardened elf-compacting concrete increased, fluidity increased and compressive strength decreased. In consideration of adequate compressive strength and fluidity that meets the 2nd class JSCE regulations; optimum mixture ratio of Waste Glass can be concluded as 20%.

Effect of Phosphorus Addition on Microstructure and Mechanical Properties of Sintered Low Alloy Steel (저합금강 소결체의 미세조직 및 기계적 특성에 미치는 인(P) 첨가의 영향)

  • Kim, Yoo-Young;Cho, Kwon-Koo
    • Journal of Powder Materials
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    • v.27 no.1
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    • pp.31-36
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    • 2020
  • Phosphorus is an element that plays many important roles in powder metallurgy as an alloy element. The purpose of this study is to investigate the influence of phosphorus addition on the microstructures and mechanical properties of sintered low-alloy steel. The sintered low-alloy steels Fe-0.6%C-3.89%Ni-1.95%Cu-1.40%Mo-xP (x=0, 0.05, 0.10, 0.15, 0.20%) were manufactured by compacting at 700 MPa, sintering in H2-N2 at 1260 ℃, rapid cooling, and low-temperature tempering in Ar at 160 ℃. The microstructure, pore, density, hardness, and transverse rupture strength (TRS) of the sintered low-alloy steels were evaluated. The hardness increased as the phosphorus content increased, whereas the density and TRS showed maximum values when the content of P was 0.05%. Based on microstructure observation, the phase of the microstructure changed from bainite to martensite as the content of phosphorus is increased. Hence, the most appropriate addition of phosphorus in this study was 0.05%.

Influence of the Improveal Grain Shape of Coarse Aggregates on Compactability of High Performance Concrete (굵은 골재 입형 개선이 고성능콘크리트의 충전특성에 미치는 영향)

  • 이승한;김희중;정용욱
    • Journal of the Korea Concrete Institute
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    • v.12 no.4
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    • pp.103-111
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    • 2000
  • The influence of the improvement of grain shape of the coarse aggregate to the unit powder content of concrete and the fine aggregate ratio for the increase of the flowability and segregation resistance of high performance concrete was examined. According to the experimental results, flowability and compacting of concrete presents best states in the S/a which has the smallest 패야 ratio. The coarse aggregate after improvement of grain shape, that has changed from the 0.68 of spherical rate of disk shape to 0.73, led fine aggregate ratio to be down 6% (i.e from 47% to 41%). The improvement of grain shape of the coarse aggregate also led the lowest unit powder content to be down 60kg/㎥ (ie from 530kg/㎥ to 470kg/㎥). And approximate 10% of unit water content has been reduced as unit powder content was down. However, the compressive strength after the improvement of grain shape of the coarse aggregate decreased to 5% due to decrease of adhesiveness of the aggregate and cement paste.

Influence of Binders on the Structure and Properties of High Speed-steel HS6-5-2 Type Fabricated Using Pressureless Forming and PIM Methods

  • Matula, G.;Dobrzanski, L.A.;Kloc, A.;Herranz, G.;Varez, A.;Levenfeld, B.;Torralba, J.M.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.589-590
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    • 2006
  • Based on the comparison of structures and properties of the HS6-5-2 high speed steels made with the powder injection moulding method, pressureless forming, compacting and sintering, and commercial steels made with the ASEA-STORA method, fine carbides spread evenly in the steel matrix were found in the structure of all tested high-speed steels in the sintered state. The steels made with the pressureless forming method are characteristic of the lowest sintering temperature and the highest density, resulting from the high carbon concentration coming from the binding agent degradation.

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Effect of coarse aggregates and sand contents on workability and static stability of self-compacting concrete

  • Mohamed, Sahraoui;Taye, Bouziani
    • Advances in concrete construction
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    • v.7 no.2
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    • pp.97-105
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    • 2019
  • In this paper, the workability and static stability were evaluated using a proposed test method. Workability and static stability represent a key property of self-compacting concrete (SCC) in fresh state. A number of standardized test methods were developed to assess these properties. However, no accelerated test method reliably predicts both workability and static stability of SCC. In the present work, a modified K-slump test method was developed to evaluate workability and static stability of SCC. In order to take implicit mixture variations of SCC constituents that can affect fresh SCC properties, a central composite design was adopted to highlight the effect of gravel to sand ratio (G/S), gravel 3/8 to gravel 8/15 ratio (G1/G2), water to cement ratio (W/C), marble powder to cement ratio (MP/C) and superplasticizer content (SP) on workability measured with slump and flow time (T50) tests and static stability measured with sieve stability test (Pi), segregation test index (SSI), Penetration test (Pd) and the proposed K-slump test (Km). The obtained results show that G/S ratio close to 1 and G1/G2 ratio close to 60% can be considered as optimal values to achieve a good workability while ensuring a sufficient static stability of SCC. Acceptable relationships were obtained between Slump flow, Pi, Pd and Km. Results show that the proposed K-slump test allow to assess both workability and static stability of fresh SCC mixtures.

Predicting the compressive strength of SCC containing nano silica using surrogate machine learning algorithms

  • Neeraj Kumar Shukla;Aman Garg;Javed Bhutto;Mona Aggarwal;Mohamed Abbas;Hany S. Hussein;Rajesh Verma;T.M. Yunus Khan
    • Computers and Concrete
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    • v.32 no.4
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    • pp.373-381
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    • 2023
  • Fly ash, granulated blast furnace slag, marble waste powder, etc. are just some of the by-products of other sectors that the construction industry is looking to include into the many types of concrete they produce. This research seeks to use surrogate machine learning methods to forecast the compressive strength of self-compacting concrete. The surrogate models were developed using Gradient Boosting Machine (GBM), Support Vector Machine (SVM), Random Forest (RF), and Gaussian Process Regression (GPR) techniques. Compressive strength is used as the output variable, with nano silica content, cement content, coarse aggregate content, fine aggregate content, superplasticizer, curing duration, and water-binder ratio as input variables. Of the four models, GBM had the highest accuracy in determining the compressive strength of SCC. The concrete's compressive strength is worst predicted by GPR. Compressive strength of SCC with nano silica is found to be most affected by curing time and least by fine aggregate.