• Title/Summary/Keyword: Powder compacting

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A Study on Densification Behvior of Austenitic Stainless Steel Powder Compacts Processed by Warm Compaction (온간 성형법으로 제작한 오스테나이트계 스테인레스강의 소결 거동에 관한 연구)

  • 임태환
    • Journal of Powder Materials
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    • v.7 no.1
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    • pp.42-49
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    • 2000
  • Densificationbehavior of conventional austenitic stainless steel powder compacts was studied by comparing the relative density of sintered compact(Ds)with that of green compacts(Dg)prepared with various catbon contents and P/M process. Dg of 304and 316 powders by warm compaction under pressure of 686 MPa at heating temperature of powder(553K) and dies (573K) were 80% and 81%, repectively, whichwere 2 and 3% higher than those of conventional green compacts at the same pressure. Ds of 304 compacts sintered at 1373K in H2 gas has the same value of 84% max. regardless of compacting temperature, and Ds of 316 compacts at the same sintering conditions were 80% by conventional compaction and 83% by warm compaction. Oxygen contents of 304 and 316 sintered compacts were increased 1.43∼2.94% and 0.010∼0.921% higher than those of raw powders and warm green compacts, respectively. In other case, Ds of 316 compacts sintered at 1573K in vacuum had the same value of 86%max. And Ds of 316 compacts at the same sintering conditions were 83% and 86% by conventional and warm compaction, respectively. Oxygen contents of 304 sintered compacts were 0.321% and 0.360%, and in case of 316, they were 0.419% and 0.182% by the respective compating condition. With carbon additions in the range 0.1∼0.6% Ds increased to the extent of 86∼89% in 304 sintered compacts, and to 82∼84% and 85∼87% in 316 according to different two compacting peocesses compared to those of sintered compacts without carbon addition.

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Hydration Heat Properties of High Flowing Self-Compacting Concrete with Normal Strength (보통강도 고유동 자기충전 콘크리트의 수화발열 특성)

  • Choi, Yun-Wang;Kim, Byoung-Kwon;Lee, Jae-Nam;Ryu, Deug-Hyun;Song, Yong-Kyu;Jung, Woo-Yong
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.497-500
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    • 2008
  • This research carries out experiments for hydration exothermic rate and adiabatic temperature rise of concrete to examine the characteristics of the hydration heat of high flowing self-compacting concrete with a normal strength. As a result of the hydration exothermic rate experiment, the high flowing self-compacting concrete that used Lime stone powder and fly ash as polymers shows that its hydration heat amount reduces due to the reduction of unit cement. The result measured the adiabatic temperature rise of concrete presents that high flowing self-compacting concrete having lots of binder contents has a good performance in temperature reduction due to the effect of polymer and that triple adding high flowing self-compacting concrete has a similar temperature rise speed with conventional concrete. As a result of the research, high flowing self-compacting concrete shows a better temperature reduction performance for the binder content per unit than conventional concrete. In addition, it is judged that triple adding high flowing self-compacting concrete with a specified concrete strength 30 MPa is more beneficial in temperature reduction and early hydration heat than double adding high flowing self-compacting concrete.

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Mix Design of Exposed Concrete Wall using Self Compacting Concrete (노출 구조물 벽체에 적용하기 위한 무다짐 콘크리트의 최적배합설계)

  • 손유신;이승훈;김규동;김한준
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.10a
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    • pp.555-560
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    • 2002
  • The structure of Chosun-ilbo Boopyung factory was desined as exposed concrete. The self compacting concrete(non-vibrating concrete) must be applied to this case because the exposed concrete wall is very thin(200mm) and high(6m), Laboratory tests and semi mock-up test were performed for optimum mix design of the self compacting concrete. As a result, the optimum mixes were observed at the 3-component types(ope, fly-ash, slag powder) that Vp$\geq$0.175, Vw/Vp$\geq$0.95, W=170~175$kgf/m^3$ and B=500~540$kgf/m^3$ Based on this result. we make plan that the pilot productions of batcher plant, the full-scale mock up tests and site application.

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A simple test method to assess slump flow and stability of self-compacting concrete

  • Bouziani, Tayeb
    • Computers and Concrete
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    • v.21 no.2
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    • pp.111-116
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    • 2018
  • Establishment of test methods to assess the fresh properties of self-compacting concrete (SCC) are required to ensure the homogeneity in fresh and hardened states. This paper discusses the suitability of a simple test method for assessing the slump flow and stability of SCC by testing on self-compacting mortar (SCM) fraction. The proposed test method aims at investigating slump flow diameter test and sieve stability test of SCC by testing SCM fraction with a plunger penetration apparatus. A central composite modeling design was performed to evaluate the effects of water/cement ratio (W/C), superplasticizer dosage (SP) and powder marble content (MP) on slump flow diameter, stability and plunger penetration test of fresh SCC. The responses of the derived statistical models are slump flow (Sf), sieve stability (S) and plunger penetration (P). Relationships obtained in this study show acceptable correlations between plunger penetration test value and slump flow diameter test results and stability. It should note that the developed relationships are very useful to predict slump flow diameter and stability of studied SCC mixtures by carrying out a simple plunger penetration test on its mortar, which can save labour and time in laboratory experiments.

A study on the rheological properties of superfluidity self compacting concrete utilizing tailings from the tungsten mine (광산광미를 활용한 초유동 자기충전 콘크리트의 유변학적 특성 연구)

  • Choi, Yun-Wang;Kim, Yong-Jic;Choi, Wook;Lee, Kwang-Myong
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05b
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    • pp.89-92
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    • 2006
  • This study has focused on the possibility for recycling of tailings from the Sangdong tungsten mine as powder of superfluidity self-compacting concrete. The experimental tests for slump-flow, time required to reach 500mm of slump flow(sec), time required to flow through V-funnel(sec) and filling height of U-box test(mm) were carried out in accordance with the specified by the Japanese Society of Civil Engineering(JSCE). The result of this study, in case of superfluidity self-compacting concrete mixed with tailings, slump-flow was decreased with increasing mixing ratio. But time required to reach 500mm of slump flow(sec), time required to flow through V-funnel(sec) and filling height of U-box test(mm) were satisfied a prescribed range.

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The effects of limestone powder and fly ash as an addition on fresh, elastic, inelastic and strength properties of self-compacting concrete

  • Hilmioglu, Hayati;Sengul, Cengiz;Ozkul, M. Hulusi
    • Advances in concrete construction
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    • v.14 no.2
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    • pp.93-102
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    • 2022
  • In this study, limestone powder (LS) and fly ash (FA) were used as powder materials in self-compacting concrete (SCC) in increasing quantities in addition to cement, so that the two powders commonly used in the production of SCC could be compared in the same study. Considering the reduction of the maximum aggregate size in SCC, 10 mm or 16 mm was selected as the coarse aggregate size. The properties of fresh concrete were determined by slump flow (including T500 time), V-funnel and J-ring experiments. The experimental results showed that as the amount of both LS and FA increased, the slump flow also increased. The increase in powder material had a negative effect on V-funnel flow times, causing it to increase; however, the increase in FA concretes was smaller compared to LS ones. The increase in the powder content reduced the amount of blockage in the J-ring test for both aggregate sizes. As the hardened concrete properties, the compressive and splitting strengths as well as the modulus of elasticity were determined. Longitudinal and transverse deformations were measured by attaching a special frame to the cylindrical specimens and the values of Poisson's ratio, initiation and critical stresses were obtained. Despite having a similar W/C ratio, all SCC exhibited higher compressive strength than NVC. Compressive strength increased with increasing powder content for both LS and FA; however, the increase of the FA was higher than the LS due to the pozzolanic effect. SCC with a coarse aggregate size of 16 mm showed higher strength than 10 mm for both powders. Similarly, the modulus of elasticity increased with the amount of powder material. Inelastic properties, which are rarely found in the literature for SCC, were determined by measuring the initial and critical stresses. Crack formation in SCC begins under lower stresses (corresponding to lower initial stresses) than in normal concretes, while critical stresses indicate a more brittle behavior by taking higher values.

Assessment of flowing ability of self-compacting mortars containing recycled glass powder

  • Alipour, Pedram;Namnevis, Maryam;Tahmouresi, Behzad;Mohseni, Ehsan;Tang, Waiching
    • Advances in concrete construction
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    • v.8 no.1
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    • pp.65-76
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    • 2019
  • This paper investigates the effect of recycled glass powder (RGP) on flowing properties of self-compacting mortars (SCMs) containing different ratios of fillers and superplasticizer dosages. Fly ash (FA), nano-silica (NS), micro-silica (MS), metakaolin (MK) and rice husk ash (RHA) are used as fillers and their synergistic effect with RFP is studied. The effects of fillers and high-range water reducer (HRWR) on flowing ability of mortars are primarily determined by slump flow and V-funnel flow time tests. The results showed that for composites with a higher RGP content, the mortar flowing ability increased but tended to decrease when the composites containing 10% MK or 5% RHA. However, the flowing ability of samples incorporating 5% RGP and 10% SF or 25% FA showed an opposite result that their slump flow spread decreased and then increased with increasing RGP content. For specimens with 3% NS, the influence of RGP content on flowing properties was not significant. Except RHA and MS, the fillers studied in this paper could reduce the dosage of HRWR required for achieving the same followability. Also, the mixture parameters were determined and indicated that the flowability of mixtures was also affected by the content of sand and specific surface area of cement materials. It is believed that excess fine particles provided ball-bearing effect, which could facilitate the movement of coarse particles and alleviate the interlocking action among particles. Also, it can be concluded that using fillers in conjunction with RGP as cementitious materials can reduce the material costs of SCM significantly.

Sintering Behavior of 2xxx Series Al alloys with Variation of Sintering Temperature (2xxx Al 합금계 혼합분말의 소결온도에 따른 소결거동)

  • 민경호;김대건;장시영;임태환;김영도
    • Journal of Powder Materials
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    • v.10 no.1
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    • pp.40-45
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    • 2003
  • Sintering behavior of 2xxx series Al alloy was investigated to obtain full densification and sound microstructure. The commercial 2xxx series Al alloy powder. AMB2712, was used as a starting powder. The mixing powder was characterized by using particle size analyzer, SEM and XRD. The optimum compacting pressure was 200 MPa, which was the starting point of the "homogeneous deformation" stage. The powder compacts were sintered at $550~630^{\circ}C$ after burn-off process at $400^{\circ}C$. Swelling phenomenon caused by transient liquid phase sintering was observed below $590^{\circ}C$ of sintering temperature. At $610^{\circ}C$, sintering density was increased by effect of remained liquid phase. Further densification was not observed above $610^{\circ}C$. Therefore, it was determined that the optimum sintering temperature of AMB2712 powder was $610^{\circ}C$.}C$.

A study on the Powder Forging of Aluminum Alloy Pistons

  • Park, Jong-Ok;Park, Chul-Woo;Kim, Young-Ho
    • International Journal of Precision Engineering and Manufacturing
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    • v.2 no.4
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    • pp.69-74
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    • 2001
  • Powder forging technology has been introduced to manufacture the parts for vehicles. This paper describes the process conditions for the powder forging of aluminium also piston for vehicles including the determination of composition of aluminum alloy by experiment, preform design by FEM simulation, coed compaction of aluminum alloy powder, sintering of preform, and the experiment of powder forging. The mechanical properties such as hardness, tensile strength, and elongation of the farmed piston were invested and compared with casted piston and forged piston. The tensile strength and hardness of the piston formed by powder forging technology were much more excellent than other pistons.

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Effects of Preparation conditions of sintered GdBa$_2$Cu$_3$Ox on the microstructures and electrical properties (소결체 GdBa$_2$Cu$_3$Ox의 제조 조건이 미세구조 및 전기적 특성에 미치는 영향)

  • 김시열;임호빈
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 1988.10a
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    • pp.102-104
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    • 1988
  • GdBa$_2$Cu$_3$Ox superconductors were prepared by ceramic powder compacting method. X-ray powder diffraction patterns and SEM microphotographs were taken to analyze phase and microstructure, and electrical properties were investigated by 4-point probe method. The results show that the $N_2$atmosphere enhances the formation of high Tc(critical temperature) phase, but the Tc is independent of sintering conditions.

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