• 제목/요약/키워드: Powder coatings

검색결과 187건 처리시간 0.034초

Preparation of gas-atomized Fe-based alloy powders and HVOF sprayed coatings

  • Chau, Joseph Lik Hang;Pan, Alfred I-Tsung;Yang, Chih-Chao
    • Advances in materials Research
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    • 제6권4호
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    • pp.343-348
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    • 2017
  • High-pressure gas atomization was employed to prepare the Fe-based $Fe_{50}Cr_{24}Mo_{21}Si_2B_3$ alloy powder. The effect of flow rate of atomizing gas on the median powder diameter was studied. The results show that the powder size decreased with increasing the flow rate of atomizing gas. Fe-based alloy coatings with amorphous phase fraction was then prepared by high velocity oxygen fuel spraying (HVOF) of gas atomized $Fe_{50}Cr_{24}Mo_{21}Si_2B_3$ powder. Microstructural studies show that the coatings present dense layered structure and low porosity of 0.17% in about $200{\mu}m$ thickness. The Fe-based alloy coating exhibits an average hardness of about 1230 HV. Our results show that the HVOF process results in dense and well-bonded coatings, making it attractive for protective coatings applications.

Investigation of Influence of Pulse-periodical Laser Radiation Power on Stability of Liquid-metal Contacts between Powder Particles during Selective Laser Sintering

  • Beljavin, K.E.;Minko, D.V.;Bykov, R.P.;Kuznechik, O.O.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.518-519
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    • 2006
  • A connection between pulse-periodical laser radiation power and stability of liquid-metal contacts between powder particles during selective laser sintering (SLS) is determined based on analysis solving the problem of stability of liquid column in the gravity and capillary forces field. On the grounds of obtained relationships the optimization of pulse-periodical laser radiation power and SLS-process duration is realized, that allows to produce voluminous powder porous materials with pre-determined physical and mechanical properties and surface geometry. Results of metallographic investigations of powder porous materials of titanium powder produced with technological regimes calculated by means of obtained relationships are given in the work

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Microstructure and Bonding Strength of Tungsten Coating Deposited on Copper by Plasma Spraying

  • Song, Shu-Xiang;Zhou, Zhang-Jian;Du, Juan;Zhong, Zhi-Hong;Ge, Chang-Chun
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.511-512
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    • 2006
  • Tungsten coatings with different interlayers onto the oxygen-free copper substrates were fabricated by atmosphere plasma spraying. The effects of different interlayers of NiCrAl, NiAl and W/Cu on bonding strength were studied. SEM, EDS and XRD were used to investigate the photographs and compositions of these coatings. The tungsten coatings with different initial particle sizes resulted in different microstructures. Oxidation was not detected in the tungsten coating, but in the interlayer, it was found by both XRD and EDS. The tungsten coating deposited directly onto the copper substrate presented higher bonding strength than those with different interlayers.

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Photocatalytic Properties of $TiO_2$ Coatings Prepared by Cold Spray Process

  • Han, Jong-Hyuck;Lee, Soo-Wohn
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2005년도 추계학술발표회 및 workshop
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    • pp.183-184
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    • 2005
  • Four different coatings deposited using cold spray process were studied with two different powder agglomerating techniques (spray d교 and evaporated powder) and using $TiO_2$ nano-sized powders with and without a 10wt% addition of ZnO. Characterization was performed by SEM, XRD and roughness test. Also the photocatalytic effect of the coatings was evaluated. Although the change of powder preparation techniques and the addition of ZnO into $TiO_2$ did not show appreciable variations in the surface morphology and Anatase phase transformation, it did show influence on the surface roughness of the coating, the highest roughness being found in the coatings made by spray powder prepared method. Regarding the photocatalytic effect it was observed that the using the spray dry coating and the addition of ZnO are promoter of purification at higher rates.

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Study on Metal/Diamond Binary Composite Coatings by Cold Spray

  • Kim, H.J.;Jung, D.H.;Jang, J.H.;Lee, C.H.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.240-241
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    • 2006
  • Metal/diamond binary composite coatings on Al substrate without grit blasting were deposited by cold spray process with insitu powder preheating. Microstructural characterization of the as-sprayed coatings with different diamond size, strength and with/without Ti coating on diamond was carried out by OM and SEM. The assessment of basic properties such as tensile bond strength and hardness of the coatings, and the deposition efficiency was also carried out. Particular attention on the composite coatings was on the diamond fracture phenomenon during the cold spray deposition and the interface bonding between the diamond and the Fe-based metal matrix.

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The Corrosion Behavior of Anti-Graffiti Polyurethane Powder Coatings

  • Rossi, S.;Fedel, M.;Deflorian, F.;Feriotti, A.
    • Corrosion Science and Technology
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    • 제17권6호
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    • pp.257-264
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    • 2018
  • Anti-graffiti coatings have become more important. These layers must guarantee excellent corrosion protection properties, and graffiti must be easily removable, without reducing protection and aesthetic properties. In this study, anti-graffiti and corrosion behavior of two anti-graffiti polyurethane powder coatings were studied. These layers were deposited on aluminum substrate, with two different surface finishes, smooth, and wrinkled. The action of four different removers are investigated. Graffiti were drawn on coatings by means of red acrylic spray paint. Methyl-ethyl-ketone (MEK) and a "commercial" remover were the most effective solvents, in terms of graffiti removal capability, producing limited change in aesthetical surface aspect for smooth finishing. The wrinkled surface was less resistant. Corrosion protection properties, after removal action and contact with the remover, were evaluate by electrochemical impedance spectroscopy. After approximately 5 hours, coatings were no longer protective due to formation of defects. To simulate the weathering effect, UV-B cyclic test (4 hours of UV exposure followed by 4 hours of saturated humidity at $50^{\circ}C$) were performed for 2000 hours. Gloss and color changes were measured, and electrochemical impedance spectroscopy measurements were performed after aging and graffiti removal.

광개시제의 함량에 따른 UV 경화형 분체도료의 물리적 특성 (Physical Properties of UV-Curable Powder Coatings with Different Photoinitiator Contents)

  • 문제익;최재훈;황현득;김현중;김남홍
    • 접착 및 계면
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    • 제9권2호
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    • pp.32-37
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    • 2008
  • 광개시제 함량이 0.5 wt%, 1 wt%, 2 wt%인 UV 경화형 분체도료를 배합하고 낮은 온도에서도 용융되는 수지를 선택하여 열민감성 기재에 적용이 가능함을 알아보았다. 열민감성 기재로는 PVC와 목재제품(MDF, 합판 등)을 선택하여 표면경도, 광택, 부착력을 통해서 기재와의 상관관계를 알아보았다. 광개시제 양이 증가할수록 가교밀도가 증가하여 도막이 brittle해지는 경향을 보였고, 그에 따라 부착력이 감소하였다. 열민감성 기재에 적용한 결과, 표면경도는 기재에 영향을 받지 않았지만 광택은 기재에 따라서 차이가 나타났다. 그리고 UV 경화형 분체도료의 부착력은 열민감성 기재에 적용하기에 충분하였다. 본 연구 결과, UV 경화형 분체도료에서 광개시제 함량이 중요한 인자이며 열민감성 기재에 적용이 가능함을 확인하였다.

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Capstan용 용사코팅의 내마모 특성 향상 방안 (A Methodological Study of the Wear-Resistant Property Improvement on the Thermal Spray Coating for Capstan)

  • 어순철
    • 한국분말재료학회지
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    • 제7권2호
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    • pp.63-70
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    • 2000
  • Thermal spray coating process has proven to be effective at producing hard, dense, wear resistance coatings on the relatively mild substrates. Among several spraying techniques, HVOF (High Velocity Oxygen Fuel) and plasma coating processes, which are preferentially used for the wear resistance application such as capstans, have been applied in this study. The effects of pre-treatment, it-process and post-treatment parameters on the wear and mechanical properties of WC+12%Co, Cr3C2 and Al2O3 powder coatings have been investigated and correlated with the microstructures. The results indicated that the carbide coating was more preferable to the oxide coatings and the post-treatments consisting of vacuum annealing and sealing on carbide coatings led to significant improvements in wear resistance, adhesive strength and coating phase stabilization over the other processing techniques in this application.

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용사에 의한 페라이트 자성재료 코팅의 .전자파 차폐특성 (Characteristic of Electromagnetic Wave Shielding Coatings by Thermal Spray)

  • 정태식;박경채
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2000년도 특별강연 및 추계학술발표대회 개요집
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    • pp.240-242
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    • 2000
  • This study was investigated absorption properties of electromagnetic wave in thermal sprayed Sr-ferrite coatings. The experiment of this study was ; manufactured thermal spraying powder for improving absorption-efficiency, processed for increasing strength of thermal spray coatings, and measured the electromagnetic wave shielding efficiency. This study was obtained excellent absorption-efficiency by thermal sprayed Sr-ferrite coatings.

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Fabrication of $Ti(Al,\;O)-Al_2O_3$ Powder Feedstock for Thermal Spraying and Evaluation of the Composite Coating

  • Cao, Peng;Gabbitas, Brian;Zheng, Ling;Zhang, Deliang
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.49-50
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    • 2006
  • [ $Ti(Al,\;O)-Al_2O_3$ ] composite powders were produced by high energy mechanical milling of a mixture of Al and $TiO_2$ powders followed by a combustion reaction. The powders were subsequently thermally sprayed on H13 steel substrates. Microstructural examination was conducted on the composite powders and thermally sprayed coatings, using X-ray diffractometry (XRD) and scanning electron microscopy (SEM). The performance of the coatings was evaluated in terms of micro-hardness and thermal fatigue. The thermally sprayed coatings performed very well in the preliminary thermal fatigue tests and showed no wetting tendency to molten aluminum.

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