• Title/Summary/Keyword: Powder Flow

Search Result 617, Processing Time 0.023 seconds

Derivation of constitutive equations of loose metal powder to predict plastic deformation in compaction (자유분말금속 압축시 소성변형예측을 위한 구성방정식의 유도)

  • Kim, Jin-Young;Park, Jong-jin
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.22 no.2
    • /
    • pp.444-450
    • /
    • 1998
  • In the present investigation, it is attempted to derive a yield function and associated flow rules of loose metal powders to predict plastic deformation and density change during compaction. The loose metal powders yield by shear stress as well as hydrostatic stress and the yield strength is much smaller in tension than compression. Therefore, a yield function for the powders is expressed as a shifted ellipse toward the negative direction in the hydrostatic stress axis in the space defined by the two stresses. Each of parameters A, B and .delta. used in the yield function is expressed as a function of relative density and it is determined by uniaxial strain and hydrostatic compressions using Cu powder. Flow rules obtained by imposing the normality rule to the yield function are applied to the analyses of unidirectional, bidirectional and hydrostatic compressions, resulting in an excellent agreement with experiments. The yield function is further examined by checking volume changes in plane stain, uniaxial strain and shear deformations.

High Temperature Densification Forming Process of Tool Steel Powder Compact (공구강 분말 성형체의 고온 치밀화 성형공정)

  • Choi, Hak-Hyeon;Jeon, Yun-Cheol;Kim, Gi-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.20 no.7
    • /
    • pp.2182-2195
    • /
    • 1996
  • Densification characteristics and behavior of tool steel powder compact during high temperature forming processes were investigated under pressure less sintering, sinter forging and hot isostastic pressing. In pressureless sintering, full density was obtained at a closely controlled temperature near the solidus of the material. Finite element calculations from constitutive model for densification by power law creep and diffusional flow were compared with experimental data. Agreements between theoretical calculations and experimental data were good in hot isostatic pressing but not as good in sinter forging.

Effect of the Flow Rate of Flame Gases on the Crystal Structure of TiO2 Nanopowder Synthesized by Flame Method (화염법으로 제조된 TiO2 나노분말의 결정구조에 미치는 화염가스 유량의 영향)

  • 지현석;안재평;허무영;박종구
    • Journal of Powder Materials
    • /
    • v.10 no.6
    • /
    • pp.448-455
    • /
    • 2003
  • $TiO_2$ nanopowder has been synthesized by means of the flame method using a precursor of titanium tetraisopropoxide (TTIP, Ti$(OC_3H_7)_4)$. In order to clarify the effect of cooling rate of hot flame on the formation of $TiO_2$ crystalline phases, the flame was controlled by varying the mixing ratio and the flow rate of gases. Anatase phase was predominantly synthesized under the condition having the steep cooling gradient in flame, while a slow cooling gradient enabled to form almost rutile $TiO_2$ nanopowder of above 95%.

Superplastic Deformation Characteristics in Powder Metallurgy Al-Li Aluminum Alloy (분말야금 Al-Li 합금의 초소성 변형 특성)

  • 장영원
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 1999.03b
    • /
    • pp.129-130
    • /
    • 1999
  • The superplastic deformation characteristics is powder metallurgy(PM) Al-Li alloy has been studied within the framework of a recently proposed internal variable theory of superplasticity(SSP). The flow curves were obtained by performing a series of load relaxation tests at the temperature range from 45$0^{\circ}C$ to 52$0^{\circ}C$ It has been found that the overall flow curves were separated into the grain boundary sliding(GBS) and the accommodating dislocation glide processes/ The tensile curves were also obtained to clarify the superplastic deformation bahavior of PM Al-Li alloy. The microstructural features of PM AL-Li alloy have been examined through the transmission electron microscopy.

  • PDF

Rheological Properties of Cement Pastes Blended Finex-Slag Powder (파이넥스 슬래그 미분말을 혼합한 시멘트 페이스트의 유동특성)

  • Lee, Keun-Jae;Byun, Seung-Ho;Song, Jong-Taek
    • Journal of the Korean Ceramic Society
    • /
    • v.46 no.6
    • /
    • pp.657-661
    • /
    • 2009
  • In this study, rheological properties of cement pastes containing ground Finex-slag (4000, 6000, 7000 c$m^2$/g) were investigated bymini-flow test and coaxial cylinder viscometer. And also blast furnace slag(4000, 6000, 7000 c$m^2$/g) were used for comparison. According to the experimental results, Finex-slag and blast furnace slag showed very similar trend in the rheological properties of the cement pastes. The fluidity of cement pastes blended Finex-slag and blast furnace slag powder were improved by high replacement ratio. In the relationship of plastic viscosity and yield stress appeared the tendency of the proportion greatly. And in the relationship of plastic viscosity, yield stress and mini-flow appeared the tendency of the inverse proportion.

Numerical Simulation on Flow and Heat Transfer in a Gas Atomizer (가스분무장치에서 열유동 특성에 관한 전산해석)

  • 이성연
    • Journal of Powder Materials
    • /
    • v.4 no.1
    • /
    • pp.55-62
    • /
    • 1997
  • Flow and heat transfer characteristics of gas, and trajectories and cooling characteristics of droplets/particles in a gas atomizer were investigated by a numerical simulation using FLUENT code. Among several kinds of solution method, the k-$\varepsilon$ turbulent model, power-law scheme, SIMPLE algorithm is adopted in this study. Momentum and heat exchange between a continuous phase(gas) and a dispersed phase(particle) were taken into account. Particle trajectories are simulated using the Lagrangian method, and Rosin-Rammler formula is used for the particle size distribution. Streamlines, velocities and pressures of gas, and trajectories, velocities and cooling rates of particles have been investigated for the various gas inlet conditions. Small but very intensive recirculation is found just below the melt orifice, and this recirculation seems to cause the liquid metal to spread radially. Particle trajectory depends on the particle size, the location of particle formation and the turbulent motion of gas. Small particle cools down rapidly, while large diameter particles solidify slowly, and this is mainly due to the differences in thermal inertia.

  • PDF

Development of aluminum powder feeding system (알루미늄입자의 유체화, 이송 및 점화에 대한 연구(I))

  • Lee, Sunkey;Kweon, Suhyeon;Lee, Byeong-Jun;Song, Dong Joo;Lee, Ji Hyung
    • 한국연소학회:학술대회논문집
    • /
    • 2012.04a
    • /
    • pp.241-243
    • /
    • 2012
  • Experiments were conducted to get the design concepts for the continuous aluminum particle feeding system. Two opposed cylinders were used. Aluminum particles in one cylinder were ejected to the air by the supplying gas and the pressure of the other cylinder. It was not possible to eject more aluminum mass flowrate than that of gas if particles were just thrust by the pressure difference between two cylinders. Aluminum particle/air mixture in the flow system was successfully ignited by the electric spark.

  • PDF

The Effects of Molybdenum Content on the Dynamic Properties of Tungsten-based Heavy Alloys

  • Lee, Woei-Shyan;Chan, Tien-Yin
    • Proceedings of the Korean Powder Metallurgy Institute Conference
    • /
    • 2006.09b
    • /
    • pp.1155-1156
    • /
    • 2006
  • Hopkinson bar dynamic test under strain rates ranging from 2000 $s^{-1}$ to 8000 $s^{-1}$ at room temperature revealed that the flow stress of tungsten heavy alloys depended strongly on the strain, strain rate, and the content of molybdenum. The variation of flow stress was caused by the competition between work hardening and heat softening in the materials at different strain rates. The high temperature strength of the matrix phase was increased by the addition of molybdenum, which enhanced the strength of the tungsten heavy alloys in high strain rate test.

  • PDF

The Effect on the Quality Properties of Mortar by Surface Area of Waste Concrete Powder (폐콘크리트 분말의 분말도가 모르타르의 품질특성에 미치는 영향)

  • Choi, Yun-Wang;Moon, Dae-Joong;Kim, Sung-Su;Jung, Jae-Gun;Kim, Yong-Jic
    • Proceedings of the Korea Concrete Institute Conference
    • /
    • 2005.05b
    • /
    • pp.365-368
    • /
    • 2005
  • Waste concrete powder(WCP) has been estimated with a great value-added material as by-product of waste concrete manufactured to fine and coarse aggregate for concrete, because it is able to utilized for cement clinker and concrete admixture. Experimental tests were performed as such plastic viscosity of paste, flow and compressive strength of mortar by surface area of WCP. As a result, flow and 28days compressive strength of mortar was decreased according to increased replacement ratio of WCP as compared to control mortar. Also, plastic viscosity of paste used WCP1 and WCP2 was decreased with increasing replacement ratio, but WCP3 was increased with increasing replacement ratio.

  • PDF

Improving Flow Property of AlSi10Mg Powder for Additive Manufacturing via Surface Treatment using Methyltrichlorosilane (Methyltrichlorosilane 표면 처리를 통한 적층 제조용 AlSi10Mg 분말의 유동 특성 향상 공정 연구)

  • Park, Sang Cheol;Kim, In Yeong;Kim, Young Il;Kim, Dae-Kyeom;Lee, Kee-Ahn;Oh, Soong Ju;Lee, Bin
    • Journal of Powder Materials
    • /
    • v.29 no.5
    • /
    • pp.363-369
    • /
    • 2022
  • AlSi10Mg alloys are being actively studied through additive manufacturing for application in the automobile and aerospace industries because of their excellent mechanical properties. To obtain a consistently high quality product through additive manufacturing, studying the flowability and spreadability of the metal powder is necessary. AlSi10Mg powder easily forms an oxide film on the powder surface and has hydrophilic properties, making it vulnerable to moisture. Therefore, in this study, AlSi10Mg powder was hydrophobically modified through silane surface treatment to improve the flowability and spreadability by reducing the effects of moisture. The improved flowability according to the number of silane surface treatments was confirmed using a Carney flowmeter. In addition, to confirm the effects of improved spreadability, the powder prior to surface treatment and that subjected to surface treatment four times were measured and compared using s self-designed recoating tester. The results of this study confirmed the improved flowability and spreadability based on the modified metal powder from hydrophilic to hydrophobic for obtaining a high-quality additive manufacturing product.