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A study on the residual stress at the weld joint of 2.25Cr-1.6W heat resistant steel (보일러용 배관재 2.25Cr-1.6W계 내열강의 용접부 응력 해석)

  • Lee, Y.S.;Lee, K.W.;Lee, J.B.;Kim, Y.D.;Kong, B.W.;Ryu, S.H.;Kim, J.T.;Kim, B.S.;Jang, J.C.
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.62-62
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    • 2009
  • 석탄화력발전소의 CO2배출량 감소와 고효율, 대용량화로 인해 초초임계압(USC:Ultra Super Critical) 화력발전소의 건설이 증가하고 있다. USC 발전소는 효율향상을 위한 증기온도와 압력의 상승 때문에 보일러 고온고압부에 기존의 소재에 비해 고온강도와 내산화성의 재료물성이 향상된 신소재 적용이 불가피하다. 특히 사용된 신소재 중에서 보일러 본체를 구성하는 수냉벽관(Water wall), 과열기와, 재열기용 튜브 및 후육부인 헤더와 배관재로 기존의 2.25Cr-1Mo강을 개량한 2.25Cr-1.6W계 내열강이 적용되고 있다. 2.25Cr-1.6W강은 SMI와 MHI가 공동개발한 소재로 1995년 튜브제품이, 1999년에 단조, 파이프재, 플레이트제품이 ASME code case로 등재되었고, 2009년 ASME code case 2199-4로 개정되어 사용 중이다. 이 소재는 2.25Cr-1Mo강에 고온강도 개선을 위해 석출강화효과가 있는 V과 Nb을 첨가하였고, 탄화물의 열적안정성과 고용강화효과 증대를 위해 W을 첨가하였다. 그리고 제작성과 용접성 및 재료의 인성 향상을 위해 B첨가와 C함량을 낮추었다. 합금성분의 첨가와 조정에 의해 고온강도는 개선되었지만, 보일러 설치 및 보수를 위한 용접과정에서 용접금속과 CGHAZ(Coarse Grain HAZ)에서 용접균열이 발생하였다. 대부분의 용접균열은 용접결함이나 고온 혹은 저온균열이 아닌 2.25Cr-1.6W계강의 강도 개선을 위해 첨가한 V과 Nb이 용접후열처리 도중 입내에 MX형태의 미세석출로 입내를 강화시킴으로서 발생한 재열균열 민감성 증대에 기인된 것으로 판단된다. 이에 본 연구에서 용접 및 후열처리 과정에서 용접금속과 HAZ에서 발생하는 용접금속의 응력분포를 전산해석을 통해 확인하고 실제 후육파이프 용접부에서 잔류응력을 측정해 비교하였다. 용접부 응력분포는 SYSWELD 프로그램을 사용해 해석을 수행하였고, 발전소 실배관재의 용접부 응력측정은 수평부 측정이 용이하도록 지그를 부착한 Potable 잔류응력측정기를 사용해 Hole Drilling Method(HDM)를 적용하여 잔류응력을 측정하였다. 해석 결과 CGHAZ부위의 잔류응력이 용접금속과 기타 부위에 비해 높은 응력분포를 나타냈으며, 이는 CGHAZ와 용접용융선 부근에서 균열이 발생하는 실제값과 일치하는 결과를 보였다. 실제 배관재 용접부에서 측정한 잔류응력값은 항복응력의 약 50% 이하 응력값을 나타냈다. 배관 구조에 기인한 시스템응력의 영향을 제거하기 위해 배관재 용접부를 중심으로 양끝단을 절단 후 용접부에서 측정한 응력은 항복응력 대비 25%수준의 낮은값을 보였다. 그러나 배관재가 장기간 고온환경에 노출되었고 용접금속 내부의 균열이 발생한 상태에서 측정하였기 때문에 용접잔류응력은 상당부분 해소되어 상대적으로 낮은 응력값이 얻어진 것으로 판단된다.

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Control of Microalgae Using a Porous Silicate Material, CellCaSi (규산질다공체 (CellCaSi)에 의한 미세조류 제어)

  • Lee, Seog-June;Yoon, Byung-Dae;Lee, Wook-Jae;Lee, Seung-Kyou;Choi, Long;Oh, Hee-Mock
    • Korean Journal of Ecology and Environment
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    • v.33 no.2 s.90
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    • pp.145-151
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    • 2000
  • A porous silicate material named as CellCaSi was tested for the removal of microalgae in the water sample from a eutrophic pond. The effects of the CellCaSi on water qualities were investigated on the basis of both the particle size (under 1, 2,and 4 mm) and the added amount (0, 1, 5, and 10 g/l) of the CellCaSi. The removal efficiency of chlorophyll-a was highest at 79% by the addition of 10 g/l of the CellCaSi (under 1 mm) at day 3 after treatment. That is, the removal efficiency of chlorophyll-a by the CellCaSi increased with smaller particle size and more added amount. The dominant species, Chlorella ellipsoidea, was not changed by the addition of the CellCaSi, but the species number and standing crop of the algae diminished. Total nitrogen concentration was not changed much by the addition of the CellCaSi, whereas total phosphorus concentration was reduced. pH and turbidity were not changed by the addition of the CellCaSi, whereas conductivity showed a high correlation with the amount of added CellCaSi ($Y\;=\;29.2 {\cdot}X+306$, $r^2\;=0.984$). Therefore, it seems to be necessary to limit the amount of the CellCaSi under 6.6 g/1 in consideration of a registered maximum conductivity of $500\;{\mu}mhos/cm$ for raw and potable waters.

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Development of a Chinese cabbage model using Microsoft Excel/VBA (엑셀/VBA를 이용한 배추 모형 제작)

  • Moon, Kyung Hwan;Song, Eun Young;Wi, Seung Hwan;Oh, Sooja
    • Korean Journal of Agricultural and Forest Meteorology
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    • v.20 no.2
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    • pp.228-232
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    • 2018
  • Process-based crop models have been used to assess the impact of climate change on crop production. These models are implemented in procedural or object oriented computer programming languages including FORTRAN, C++, Delphi, Java, which have a stiff learning curve. The requirement for a high level of computer programming is one of barriers for efforts to develop and improve crop models based on biophysical process. In this study, we attempted to develop a Chinese cabbage model using Microsoft Excel with Visual Basic for Application (VBA), which would be easy enough for most agricultural scientists to develop a simple model for crop growth simulation. Results from Soil-Plant-Atmosphere-Research (SPAR) experiments under six temperature conditions were used to determine parameters of the Chinese cabbage model. During a plant growing season in SPAR chambers, numbers of leaves, leaf areas, growth rate of plants were measured six times. Leaf photosynthesis was also measured using LI-6400 Potable Photosynthesis System. Farquhar, von Caemmerer, and Berry (FvCB) model was used to simulate a leaf-level photosynthesis process. A sun/shade model was used to scale up to canopy-level photosynthesis. An Excel add-in, which is a small VBA program to assist crop modeling, was used to implement a Chinese cabbage model under the environment of Excel organizing all of equations into a single set of crop model. The model was able to simulate hourly changes in photosynthesis, growth rate, and other physiological variables using meteorological input data. Estimates and measurements of dry weight obtained from six SPAR chambers were linearly related ($R^2=0.985$). This result indicated that the Excel/VBA can be widely used for many crop scientists to develop crop models.

Removal of Nitrate in Column Reactors Using Surfactant Modified Zeolite (SMZ를 이용한 컬럼반응조 내 질산성 질소의 제거)

  • 박규홍;이동호
    • Journal of Soil and Groundwater Environment
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    • v.8 no.2
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    • pp.55-61
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    • 2003
  • The objective of this study was to investigate the characteristics of nitrate removal by conducting the column test in order to see the performance of surfactant modified zeolite (SMZ) as a permeable reactive barrier material. The prediction of nitrate removal was tested using the one-dimensional advective-dispersive model fitted to the experimental breakthrough curve. A methodology for scaling up to in-situ permeable reactive barrier was also proposed. The breakthrough of nitrate in the column packed with SMZ was well predicted using linear equilibrium adsorption model. The breakthrough time and half-life obtained by breakthrough experiment with variation of flowrates were decreased with the increase of flowrates. When 10㎥/day of groundwater containing the 50 mg/l of nitrate is to be treated to satisfy the potable water quality criteria (10 mg/l) by SMZ reactive barrier, 300 tons of SMZ and about 6 years of breakthrough time will be required, suggesting that 165 million wons are needed as barrier material expenses in each 6 years besides the initial design and construction expenses and the minimal monitoring and maintenance expenses.

Evaluation of low vacuum gauge using deadweight piston gauge (분동식압력계를 이용한 저진공게이지의 평가)

  • Woo, Sam-Yong;Choi, In-Mook;Song, Han-Wook;Kim, Boo-Shik
    • Journal of the Korean Vacuum Society
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    • v.16 no.4
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    • pp.244-249
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    • 2007
  • Deadweight piston gauge have been widely used as a fundamental instrument of precise pressure measurement because they are robust, accurate, potable, convenient to use and are able to realize the definition of pressure as farce per unit area. Basically, a deadweight piston gauge consists of a piston mounted vertically in a close-fitting cylinder filled with a gas and weights of known mass values. The pressure to be measured is applied to the base of the piston generating an upward vertical force, and is balanced by the downward gravitational force generated by weights. These instruments can be used to measure pressures above 10 kPa because of tare weights including piston. However, using a variable bell-jar pressure method and a newly developed weight loading device we can extend the application range of deadweight piston gauge to lower pressures. In this paper, we present the practical calibration results for two CDGs(Capacitance diaphragm gauge, MKS) with full-scale ranges of 1.33 kPa and 13.3 kPa, respectively.

High Ferrihydrite Turbidity in Groundwater of Samdong-Myeon (Ulsan) by Carbonate-Water Inflow of Deep Origin (심부 탄산수의 유업에 의한 울산시 삼동면 지하수의 높은 페리하이드라이트 탁도)

  • Jeong, Gi-Young;Kim, Seok-Hwi;Kim, Kang-Joo;Jun, Seong-Chun;Ju, Jeong-Woung;Choi, Mi-Jung;Cheon, Jeong-Yong
    • Journal of the Mineralogical Society of Korea
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    • v.24 no.2
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    • pp.91-99
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    • 2011
  • The turbidity in several wells of Samdong-myeon, Ulsan, exceeded potable groundwater standard (1 NTU). Mineralogical analysis showed that the fine suspended particles are ferrihydrite spheres with a size of less than $0.5\;{\mu}m$ and helical iron-oxidizing bacterial filaments, and their aggregates. Ferrihydrite was almost amorphous only showing two electron diffraction rings, and contained Si and P. Helical bacterial filaments were almost replaced by ferrihydrite. The helical bacteria have played an important role in the ferrihydrite formation by becoming the loci for ferrihydrite precipitation as well as oxidizing ferrous iron. The physicochemical conditions of low pH, low redox potential, high Ca concentration, and high alkalinity are consistent with the hydrogeochemical characteristics of carbonate groundwater, implicating that the inflow of deep ferriferous carbonate groundwater and its oxidation have caused the ferrihydrite turbidity in several wells of the study area.

A Preliminary Survey Result of Cu Occurrence in Tsogttsetsii Area, Mongolia (몽골 촉트체치 지역 동 산출지 예비조사결과)

  • Kim, In Joon;Lee, Jae Ho;Ryoo, Chung-Ryul;Lee, Bum-Han;Jin, Kwang Min;Davaasuren, Otgon-Erdene;Heo, Chul-Ho;Nam, Hyeong Tae
    • Economic and Environmental Geology
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    • v.50 no.4
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    • pp.313-324
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    • 2017
  • Tsogttsetsii area, an intrusive complex associated with Cu mineralization, is located in the South Gobi, Mongolia. We performed the cross geochemical and extended exploration survey in Tsogttsetsii area. Cu mineralization in Tsogttsetsii area is porphyry Cu type related with alkali granite intruded in Late Carboniferous to Early Permian. In the concentrated occurring to malachite appears extensively prophylitic alteration zone having a chlorite and epidote. As results of the survey, Cu contents of potable XRF and of chemical composition for altered rocks ranges 1.08 to 18.3% in the 30 points and 1.08 to 32.9% in the 13 points, respectively. Ore minerals identified in XRD analysis and polarizing microscope that samples of copper oxides were composed mainly of malachite, azurite, permingeatite and cuprite and the other minerals are pyrite, chalcopyrite, pyrargyrite, dickite, calcite, chlorite and epidote. Mineralization can be considered occurring to selectively some granite of the surrounding aplite and faults in the only upper part coming up the hydrothermal solution of the remaining residual magma after the aplite intrusion.

Conditions for Ideal Draw Solutes and Current Research Trends in the Draw Solutes for Forward Osmosis Process (정삼투 공정 적용에 적합한 유도 용질의 조건과 최근 동향)

  • Jun, Byung-Moon;Han, Sang-Woo;Kim, Yu-Kyung;Nguyen, Thi Phuong Nga;Park, Hyung-Gyu;Kwon, Young-Nam
    • Membrane Journal
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    • v.25 no.2
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    • pp.132-143
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    • 2015
  • Water is an essential resource for humans, but fresh water becomes scarce due to population growth and contamination of limited resources. Membrane technology has been widely used for water treatment, and forward osmosis is a process which does not need high hydraulic pressure for the operation. However, there are needs for (1) development of novel draw solutes causing low internal concentration polarization and reverse salt flux for high water flux, and (2) development of economic recovery method of the draw solutes in the diluted draw solution. Previous researches on the draw solute include $NaHCO_3$ which can be regenerated by about $60^{\circ}C$ heating, sucrose which can make potable water without additional process, and magnetic nanoparticles which can be regenerated by external magnetic field. Using the principles of forward osmosis process, sea water desalination, wastewater treatment, refinement of proteins, energy generation using pressure retarded osmosis process, preparation of diluted fertilizer, and growing algae for biofuel can be conducted. This paper summarizes characteristics of ideal draw solutes, recovery method of the draw solutes, and various application examples.

VOC/HAPs Emission Characteristics & Adsorption Evaluation for Paint Products in Busan Area (부산지역 페인트제조시설의 VOC/HAPs 배출특성 및 흡착능 평가)

  • Song, Bok-Joo;Lee, Seung-Min;Cho, Gab-Je;Cho, Jeong-Gu;You, Pyung-Jong;Kim, Gi-Gon
    • Journal of Korean Society of Environmental Engineers
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    • v.34 no.5
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    • pp.316-325
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    • 2012
  • In this study, we suggested adequate control technology by analyzing emission process and main chemical of VOC/HAPs generated from four paint factories in Busan area. And we estimated whether Kapok fiber, which is a natural material, can be commercially used for an absorbent by testing adsorption ability. As a result of this sturdy, above 60% of VOC/HAPs was volatilized and dispersed inside the working place without conducting control system of facilities during manufacturing paints. Concentration profile of VOC/HAPs, which is volatile naturally outside the factories, is surveyed above 70% at Toluene, Ethylbenzene, and Xylene. And a result of evaluation of odor attribution level about the component whose Odor Threshold is known, it is estimated that major cause material of A, B, C factories is Toluene and that of D factory is m/p-Xylene. And that result presented design arguments such as facilities specifications, activated carbon filling volume, and replace cycle of activated carbon as control technology. Also, that result presented emission process improvement such as adsorption of central-controlled ventilation device, installation of inlet flenge, and potable cleaning process. The rate of pollutant adsorption of Kapok fiber, which is natural material, is indicated about 91.9%, 66.7%. That result validated the possibility as replacement of activated carbon.

Spectral Induced Polarization Response Charaterization of Pb-Zn Ore Bodies at the Gagok mine (가곡광산 연-아연 광체의 광대역유도분극 반응 특성)

  • Shin, Seungwook;Park, Samgyu;Shin, Dongbok
    • Geophysics and Geophysical Exploration
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    • v.17 no.4
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    • pp.247-252
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    • 2014
  • Gagok Mine, which is skarn deposits, includes sulfide minerals such as sphalerite, galena, chalcopyrite, and pyrrhotite. To explore these minerals, spectral induced polarization (SIP) is relatively effective compared to other geophysical exploration methods because there is a strong IP effect caused by electrode polarization. In the SIP, the chargeability related to sulfide mineral contents and the time constant related to the grain size of the minerals are obtained. For this reason, we aim to compare difference in the mineralized characteristics between two orebodies in the Gagok Mine by using the chargeability and the time constant. For this study, we sampled ores from the south of Wolgok orebody and the north of Sungok orebody. In order to recognize the mineralization characteristics, the metal content of the samples was measured by a potable XRF and the SIP data of the samples were acquired by using a laboratory SIP measurement system. As a result, the metals in the samples such as Pb, Zn, Cu, and Fe were detected by the portable XRF measurement. In particular, the Fe and Zn contents were far higher than the other metals. The Fe and the Zn were caused by the sphalerite and the pyrrhotite through microscopy. The Wolgok orebody had higher sulfide mineral contents than the Sungok orebody and the result corresponded with the chargeability result. However, we considered that the Sungok orebody had a larger sulfide mineral grain size than the Wolgok orebody because the time constant of the Sungok orebody was larger.