• Title/Summary/Keyword: Porous alumina

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Fabrication of Porous Ceramics for Microorganism Carrier by Hydrothermal Reaction (수열반응을 이용한 미생물 담체용 다공성 세라믹스의 제조)

  • 양성구;정승화;강종봉
    • Journal of the Korean Ceramic Society
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    • v.40 no.12
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    • pp.1213-1219
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    • 2003
  • Porous ceramics for microoganism carriers were prepared with amorphous alumina and pore formers by hydrothermal reaction, burn-out and wash-out method. Activated carbon with average size of 67,222, and 405 $\mu\textrm{m}$, organic polymer and inorganic salt were used as pore formers. Specimens were hydrothermally treated at 200$^{\circ}C$ for 24 h, heat-treated at 650$^{\circ}C$ for 5 h, and washed out at 80$^{\circ}C$ for 48 h. The formation of crystalline phase, porosity, pore size distribution and compressive strength were measured. The specimen with activated carbon was transformed to boehmite phase, but organic polymer and inorganic salt inhibited the aquohydroxoy complex gel and crystalline formation. The porous ceramics for microoganism carriers using activated carbon as a pore formers was successfully prepared, which is composed of ${\gamma}$-alumina phase with porosity of above 70 vol% and the compressive strength of 40 kgf/$\textrm{cm}^2$.

Fabrication of Porous Mullite by Reaction Sintering (반응소결을 통한 다공성 뮬라이트의 제조)

  • Gang, Jong-Bong;Jo, Beom-Rae
    • Korean Journal of Materials Research
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    • v.9 no.6
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    • pp.630-634
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    • 1999
  • Porous mullites were fabricated using $Al(OH)_3$ and amorphous $SiO_2$ as starting materials by reaction sintering method. The molar ratios of alumina and silica varied from stoichiometric mullite composition to silica-rich and alumina-rich compositions. $AlF_3$ of 0, 1, 5, 10 wt% wad added to each composition, and the effects of composition and the additive for the formation of mullite were examined. The temperature of mullite formation decreased as the amount of $AlF_3$ increased, and themullite phase was formed in the stoichiometric composition in addition of 5 wt% $AlF_3$ at $1250^{\circ}C$ and porous whiskered mullite were synthesized in the sample sintered at $1300^{\circ}C$ and higher temperature. The effect of temperature on the mullite formation was not observed for the sample with 5 wt% or higher content of $AlF_3$, and the body showed little contraction after sintering.

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Preparation of Porous Mullite-Corundum Ceramics Via Organic Foam Impregnation

  • Zhou, Xianzhi;Zhu, Shaofeng;Wang, Yuxi;Zhang, Tong
    • Korean Journal of Materials Research
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    • v.32 no.2
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    • pp.85-93
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    • 2022
  • Porous mullite-corundum ceramics were prepared using organic foam impregnation method with alumina and silica as raw materials. The influence of alkaline treatment and surfactant modification on polyurethane foam were studied. Effects of sintering process and material composition on porous mullite-corundum ceramics were investigated. The results show that the hang-pulp quantity of polyurethane foam increases with alkaline treatment. After treatment with 3 wt% SDS solution, the hang-pulp quantity of polyurethane foam further improved. Open porosity of sample decreased with elevation of sintering temperature and holding time, and compressive strength of sample showed a trend opposite to the change of porosity. The open porosity of the sample was enhanced by the increase of m(Al2O3/SiO2); the compressive strength decreased with increase of m(Al2O3/SiO2). However, when m(Al2O3/SiO2) was 2.5, the compressive strength of the sample reached 6.23 MPa, and the open porosity of the sample was 80.7 %.

EFFECT OF $CEO_2$ ADDITION IN GLASS COMPOSITION ON THE STRENGTH OF ALUMINA-GLASS COMPOSITES (알루미나-유리 복합체용 글래스의 조성에서 $CeO_2$의 함량변화가 강도에 미치는 영향)

  • Lee, Hwa-Jin;Song, Kwang-Yeob;Kang, Jeong-Kil
    • The Journal of Korean Academy of Prosthodontics
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    • v.38 no.5
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    • pp.595-605
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    • 2000
  • Dental ceramics have good aesthetics, biocompatibility, low thermal conductivity, abrasion resistance, and color stability. However poor resistance to fracture and shrinkage during firing process have been limiting factors in their use, particularly in multiunit ceramic restorations. A new method for making all-ceramic crowns that have high strength and low processing shrinkage has been developed and is referred to as the Vita In-Ceram method. This study was performed to investigate the effect of $CeO_2$ addition in borosilicate glasses on the strength of alumina-glass composites. Porous alumina compacts were prepared by slip casting and sintered at $1,100^{\circ}C$ for 2 hours. Dense composites were made by infiltration of molten glass into partially sintered alumina at $1,140^{\circ}C$ for 4 hours. Specimens were polished sequentially from #800 to #2000 diamond disk. and the final surface finishing on the tensile side was received an additional polishing sequence through $1{\mu}m$ diamond paste. Biaxial flexure test was conducted by using ball-on-three-ball method at a crosshead speed of 0.5mm/min. To examine the microstructural aspect of crack propagation in the alumina-glass composites, Vickers-produced indentation crack was made on the tensile surface at a load of 98.0 N and dwell time of 15 sec, and the radial crack patterns were examined by an optical microscope and a scanning electron microscope. The results obtained were summarized as follows; 1. The porosity rates of partially sintered alumina decreased with the rising of firing temperature. 2. The maximum biaxial flexure strength of 423.5MPa in alumina-glass composites was obtained with an addition of 3 mol% $CeO_2$ in glass composition and strength values showed the aspect of decrease with the increase of $CeO_2$ content. 3 The biaxial flexure strength values of alumina-glass composites were decreased with rising the firing temperature. 4. Observation of the fracture surfaces of alumina-glass composites indicated that the enhancement of strength in alumina-glass composites was due to the frictional or geometrical inter-locking of rough fracture surfaces and ligamentary bridging by intact islands of materials left behind the fracture front.

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Enhancement of Porosity and Strength of Porous Al2O3 Ceramics by Al(H2PO4)3 Addition

  • Bai, Jiahai;Piao, Jiasi;Gao, Jie;He, Jing;Du, Qingyang;Li, Chengfeng
    • Journal of the Korean Ceramic Society
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    • v.56 no.4
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    • pp.350-353
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    • 2019
  • Porous alumina ceramics with addition of 0, 5, 10, 15, and 20 wt% Al(H2PO4)3 were sintered at 1300, 1350, and 1400℃. The effects of the Al(H2PO4)3 addition on crystal phases, water absorption, open porosity, pore size distribution, microstructures, and flexural strength were studied extensively. The experimental results revealed that only characteristic peaks of corundum were indexed in the XRD patterns of the as-prepared porous ceramics. The water absorption and open porosity of the porous Al2O3 ceramics increased remarkably with an increase in Al(H2PO4)3 addition. The flexural strength first increased to a maximum value when 5 wt% Al(H2PO4)3 was added and then decreased as additional Al(H2PO4)3 was further added. SEM images showed that the average Al2O3 grain size in the porous ceramics changed in an opposite way as the flexural strength. The porous Al2O3 ceramics with 10 wt% Al(H2PO4)3 addition exhibited comparable flexural strength to the ceramics without Al(H2PO4)3 addition, although the latter had much higher porosity.

Thermal Diffusivity Measurement of Carbon/Epoxy and Porous Thermal Insulation Material under Vacuum Condition Using Cyclic Heating Method (주기가열법을 이용한 탄소/에폭시 및 다공성 단열재의 진공 열확산도 측정)

  • Nam, Gi-Won;Yi, Yeong-Moo;Ohnishi, Akira;Kong, Cheol-Won
    • Composites Research
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    • v.20 no.5
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    • pp.20-25
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    • 2007
  • Cyclic heating method is useful method for measuring the thermal diffusivity of porous materials. The main object of this paper is to develop and verify the thermal diffusivity measuring system of porous materials under vacuum condition. To verify this method, thermal diffusivities of the alumina ($Al_2O_3$) specimen and polystyrene foam were measured. Thermal diffusivities of these specimens were agreed with reference values. Thermal diffusivities of carbon/epoxy and porous insulation material were measured at atmospheric room temperature condition and vacuum condition respectively. Thermal diffusivities of carbon/epoxy and porous insulation material under vacuum are reduced by 66.4% and 64.9% compared to the thermal diffusivities under the atmospheric condition. These differences are considered the effect of the porous insulation material with an air.

Composite TiN-Al2O3 Syntheses and Hydrogen Permeability Characteristics Evaluation (복합 TiN-Al2O3 합성과 수소투과도 특성 평가)

  • CHO, KYOUNG-WON;LEE, YOUNG-HWAN;HAN, JEONG-HEUM;YU, JE-SEON;HONG, TAE-WHAN
    • Journal of Hydrogen and New Energy
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    • v.31 no.2
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    • pp.177-183
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    • 2020
  • To utilize hydrogen energy, high-yield, high-purity hydrogen needs to be produced; therefore, hydrogen separation membrane studies are being conducted. The membrane reactor that fabricates hydrogen needs to have high hydrogen permeability, selective permeability, heatresistant and a stable mechanical membrane. Dense membranes of Pd and Pd alloys are usually used, but these have drawbacks associated with high cost and durability. Therefore, many researchers have studied replacing Pd and Pd alloys. Dense TiN membrane is highly selective and can separate high-purity hydrogen. The porous alumina has a high permeation rate but low selectivity; therefore, separating high-purity hydrogen is difficult. To overcome this drawback, the two materials are combined as composite reclamations to produce a separation membrane with a high penetration rate and high selectivity. Accordingly, TiN-alumina was manufactured using a high-energy ball mill. The TiN-alumina membrane was characterized by X-ray diffraction analysis, scanning electron microscopy, and energy dispersive spectroscopy. The hydrogen permeability of the TiN-alumina membrane was estimated by a Sievert-type hydrogen permeation membrane apparatus. Due to the change in the diffusion mechanism, the transmittance value was lower than that of the general TiN ceramic separator.

Effects of Aluminum purity and surface condition for fabricate Nano-sized Porous using Anodic Oxidation (알루미늄 순도 및 표면처리가 나노기공의 형성에 미치는 영향)

  • Lee, Byoung-Wook;Lee, Jae-Hong;Jang, Suk-Won;Kim, Chang-Kyo
    • Proceedings of the KIEE Conference
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    • 2004.07c
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    • pp.1573-1575
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    • 2004
  • An alumina membrane with nano-sized pores was fabricated by anodic oxidation. The shape and structure of the pore on alumina membrane were changed according to the roughness of aluminum surface. The shape and structure of the nano-sized pre were investigated according to purity of aluminum substrate for the anodization process. The aluminum substrates with 99.5% and 99.999% purities were used. The aluminum substrate(99.5%) was anodized after the processes of pressing, mechanical polishing, chemical polishing, and electrochemical polishing. The nano-sized pores with the pore size of 50 - 100nm, the cell size of 20-50nm and the thickness of $10{\mu}m{\sim}45{\mu}m$ were obtained. Even though the electrochemical polishing was used for the aluminum substrate (99.999%), the same characteristics as the aluminum substrate (99.5%) was obtained. The alumina membrane prepared by anodization for 5 min using fixed voltage method shows the pore with irregular shape. The pore shape was changed to regular shape after pore widening process.

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Novel Method of Poly-silicon Crystallization using Ordered Porous Anodic Alumina (정렬된 다공질 산화알루미늄을 이용한 새로운 다결정 실리콘 결정화 방법)

  • Kim, Jong-Yeon;Kim, Mi-Jung;Kim, Byoung-Yong;Oh, Byeong-Yun;Han, Jin-Woo;Han, Jeong-Min;Seo, Dae-Shik
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.11a
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    • pp.396-396
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    • 2007
  • Highly ordered pore structures as a template for formation of seeds have been prepared by the self-organization process of aluminum oxidation. The a-Si films were deposited on the anodic alumina films and crystallized by laser irradiation. It was found that un-melted part of fine poly-Si grain formed by explosive crystallization (EX) lead super lateral growth(SLG) and occluded with neighbor grains. The crystallized grains along the distribution of seeds were obtained. This results show a great potential for use in novel crystallization for decently uniform polycrystalline Si thin film transistors (poly-Si TFTs).

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Thermal conductivity of high temperature porous insulation (다공성 고온 절연체의 열전도도 특성)

  • 조장호;김영채;이성철
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.7 no.3
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    • pp.504-513
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    • 1997
  • Ideal candidates for the thermal-protection system of advanced spacecraft like Space Shuttle, are FRCI(Fibrous Refractory Composite Insulation) and AETB(Alumina-Enhanced Thermal Barrier). In the present work, we carried out the mathematical modeling and computer simulation of the thermal response of FRCI to heat, pulse, comparing with that of silica. Also, we calculated the conductivity of FRCI as various variables at the temperature range of 100~2000 K.

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