• 제목/요약/키워드: Pores/Porosity

검색결과 319건 처리시간 0.026초

Al-Si-Mg계 주조용 알루미늄 합금의 고주기 피로 거동에 미치는 기공의 영향 (Effect of Porosity on the High-Cycle Fatigue Behavior of Al-Si-Mg Casting Alloy)

  • 이영재;강원국;어광준;조규상;이기안
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2009년도 춘계학술대회 논문집
    • /
    • pp.350-352
    • /
    • 2009
  • The effect of porosity on the high-cycle fatigue properties of Al-Si-Mg casting aluminum alloys was investigated in this study. Microstructure examination, tensile and high-cycle fatigue test were conducted on both Al-Si-Mg casted (F) and heat-treated (T6) conditions. Porosity characteristics on the fracture surfaces of fatigue-tested samples were examined using SEM and image analysis. The microstructure observation results showed that eutectic Si particles were homogeneously dispersed in the matrix of the Al-Si-Mg casting alloys, but there were porosities formed as cast defects. The high-cycle fatigue results indicated that the fatigue strength of the 356-T6 alloy was higher than that of the 356-F alloys because of the significant reduction in volume fraction of pores by heat treatment. The SEM fractography results showed that porosity affected detrimental effect on the fatigue life: 80% of all tested samples fractured as a result of porosity which acted as the main crack initiation site. It was found that fatigue life decreased as the size of the surface pore increased. A comparison was made between surface pore and inner pore fur its effect on the fatigue behavior. The results showed that the fatigue strength with the inner pores was higher than that of the surface pore.

  • PDF

Influence of kneading ratio on the binding interaction of coke aggregates on manufacturing a carbon block

  • Kim, Jong Gu;Kim, Ji Hong;Bai, Byong Chol;Choi, Yun Jeong;Im, Ji Sun;Bae, Tae-Sung;Lee, Young-Seak
    • Carbon letters
    • /
    • 제28권
    • /
    • pp.24-30
    • /
    • 2018
  • Coke aggregates and carbon artifacts were produced to investigate the interactions of coke and pitch during the kneading process. In addition, the kneading ratio of the coke and binder pitch for the coke aggregates was controlled to identify the formation of voids and pores during carbonization at $900^{\circ}C$. Experiments and thermogravimetric analysis revealed that carbon yields were improved over the theoretical yield calculated by the weight loss of the coke and binder pitch; the improvement was due to the binding interactions between the coke particles and binder pitch by the kneading process. The true, apparent, and bulk densities fluctuated according to the kneading ratio. This study confirmed that an excessive or insufficient kneading ratio decreases the density with degradation of the packing characteristics. The porosity analysis indicated that formation of voids and pores by the binder pitch increased the porosity after carbonization. Image analysis confirmed that the kneading ratio affected the formation of the coke domains and the voids and pores, which revealed the relations among the carbon yields, density, and porosity.

NaS 배터리 셀 패키지의 알루미나 컴포넌트 접합용 Sealing Glass의 기공율 제어 (Porosity Control of the Sealing Glass for Joining Alumina Components in a NaS Battery Cell Packaging)

  • 김치헌;허유진;김효태
    • 마이크로전자및패키징학회지
    • /
    • 제23권4호
    • /
    • pp.57-61
    • /
    • 2016
  • 대용량 전력저장용 황화나트륨 기반의 전지를 개발함에 있어서 베타 알루미나 고체 전해질 튜브와 알파 알루미나 셀 캡 간의 물리적 접합을 위해서는 세라믹-세라믹 접합용 씰링 글라스 후막 페이스트가 필요하다. 본고에서는 글라스 프릿 분말의 입도, 열처리 조건이 씰링 글라스의 열처리 후 미세구조 특히 기공율과 그 분포에 미치는 영향을 연구하였다. 씰링 글라스 분말의 입자가 클수록 열처리 후의 글라스의 미세 조직상에서의 기공율 및 기공의 수가 감소하였으며, 열처리 온도가 증가 할수록 기공의 수가 감소하는 반면 기공의 크기는 증가함을 확인하였다. 이로써 글라스 씰란트의 제조에 있어서, 글라스 페이스트용 글라스 프릿 분말의 입자 크기와 씰링 열처리 온도의 적절한 선정에 의해 글라스 씰링부의 미세구조에서 기공율과 기공의 분포 및 기공의 수를 제어할 수 있음을 보여주었다.

아연도금강관의 가스메탈아크용접에서 용접인자가 기공형성에 미치는 영향 (Effects of Welding Parameters on Porosity Formation in Weld Beads of Galvanized Steel Pipes produced with Gas Metal Arc Welding)

  • 임영민;장복수;고진현
    • Journal of Welding and Joining
    • /
    • 제30권5호
    • /
    • pp.46-50
    • /
    • 2012
  • This study was carried out to investigate the effect of welding parameters such as shielding gas compositions welding voltage and welding current on the pore formation in the weld beads of galvanized steel pipes produced with gas metal arc welding. The porosity was evaluated and rated by metallography and radiographic test in terms of weight percentage, number and distribution of pores in weld beads. The porosity increased with increasing welding voltage and current, in which Ar gas produced the most porosity while $Ar+5%O_2$ generated the least porosity. It was found that the porosity could be reduced by selection of the proper gas mixture composition such as $Ar+5%O_2$ and $Ar+10%CO_2$ and by using current (130~150A) and voltage(16~20V).

저 기공성 특수 포틀랜드 시멘트에 대한 비교연구 (Comparative Study on a Special Low-Porosity Portland Cement)

  • 장복기
    • 한국세라믹학회지
    • /
    • 제25권5호
    • /
    • pp.532-540
    • /
    • 1988
  • Even the finest cement as having a specific surface area of 6.000~8.500$\textrm{cm}^2$/g (Blaine) is to convert into low-porosity hardened cement paste by the use of appropriate plasticizer. In this study, tests were carried out on such a special cement mix(fineness of 6.000$\textrm{cm}^2$/g, Ca-lignosulfonate plus k2CO3 as plasticizer and W/C=0.25) in comparison with ordinary Portland cement. Owing mainly to the high fineness of the cement powder and the low water-to-cement ratio, the hardened low-porosity cement paste showed a very tight microstructure, the pore texture of which consisted of micropores and wide pores only of small radii. The consequence of such mix was hence that the low-porosity special cement had excellent properties of early-high and very high strengths as compared to ordinary Portland cement. Its volume change when dried in the air or re-wetted, exhibited superor behaviour as well.

  • PDF

슬러리 코팅 공정으로 제조된 Fe 폼의 기공 특성에 미치는 Fe 및 Fe2O3 분말의 혼합 비율의 영향 (The Effect of Fe and Fe2O3 Powder Mixing Ratios on the Pore Properties of Fe Foam Fabricated by a Slurry Coating Process)

  • 최진호;정은미;박다희;양상선;한유동;윤중열
    • 한국분말재료학회지
    • /
    • 제21권4호
    • /
    • pp.266-270
    • /
    • 2014
  • Metal foams have a cellular structure consisting of a solid metal containing a large volume fraction of pores. In particular, open, penetrating pores are necessary for industrial applications such as in high temperature filters and as a support for catalysts. In this study, Fe foam with above 90% porosity and 2 millimeter pore size was successfully fabricated by a slurry coating process and the pore properties were characterized. The Fe and $Fe_2O_3$ powder mixing ratios were controlled to produce Fe foams with different pore size and porosity. First, the slurry was prepared by uniform mixing with powders, distilled water and polyvinyl alcohol(PVA). After slurry coating on the polyurethane(PU) foam, the sample was dried at $80^{\circ}C$. The PVA and PU foams were then removed by heating at $700^{\circ}C$ for 3 hours. The debinded samples were subsequently sintered at $1250^{\circ}C$ with a holding time of 3 hours under hydrogen atmosphere. The three dimensional geometries of the obtained Fe foams with an open cell structure were investigated using X-ray micro CT(computed tomography) as well as the pore morphology, size and phase. The coated amount of slurry on the PU foam were increased with $Fe_2O_3$ mixing powder ratio but the shrinkage and porosity of Fe foams were decreased with $Fe_2O_3$ mixing powder ratio.

Buckling behavior of smart MEE-FG porous plate with various boundary conditions based on refined theory

  • Ebrahimi, Farzad;Jafari, Ali
    • Advances in materials Research
    • /
    • 제5권4호
    • /
    • pp.279-298
    • /
    • 2016
  • Present disquisition proposes an analytical solution method for exploring the buckling characteristics of porous magneto-electro-elastic functionally graded (MEE-FG) plates with various boundary conditions for the first time. Magneto electro mechanical properties of FGM plate are supposed to change through the thickness direction of plate. The rule of power-law is modified to consider influence of porosity according to two types of distribution namely even and uneven. Pores possibly occur inside FGMs due the result of technical problems that lead to creation of micro-voids in these materials. The variation of pores along the thickness direction influences the mechanical and physical properties. Four-variable tangential-exponential refined theory is employed to derive the governing equations and boundary conditions of porous FGM plate under magneto-electrical field via Hamilton's principle. An analytical solution procedure is exploited to achieve the non-dimensional buckling load of porous FG plate exposed to magneto-electrical field with various boundary condition. A parametric study is led to assess the efficacy of material graduation exponent, coefficient of porosity, porosity distribution, magnetic potential, electric voltage, boundary conditions, aspect ratio and side-to-thickness ratio on the non-dimensional buckling load of the plate made of magneto electro elastic FG materials with porosities. It is concluded that these parameters play remarkable roles on the dynamic behavior of porous MEE-FG plates. The results for simpler states are confirmed with known data in the literature. Presented numerical results can serve as benchmarks for future analyses of MEE-FG plates with porosity phases.

Plasma 용사된 MgO 안정화 지르코니아 단열피복의 기공도와 경도에 미치는 용사조건의 영향 (Effects of Spraying Conditions on the Porosity and Hardness of Plasma Sprayed MgO Stabilized Zirconic Thermal Barrier Coatings)

  • 박영규;최국선;이동희
    • 한국재료학회지
    • /
    • 제2권2호
    • /
    • pp.85-94
    • /
    • 1992
  • Plasma 용사된 단열피복에 내재하는 기공의 크기, 형상 및 분포는 피복층 자체의 물성에 지대한 영향을 미치므로 이를 용사변수에 따라 조사하였다. MgO 안정화 지르코니아 피복시 도입되는 기공은 미세기공 외에 각각 생성기구가 다른 조대한 기공 즉 구형과 불규칙한 기공, 그리고 crack으로 구성되었다. 용사거리에 따라 기공의 생성과정과 특성이 변하였으며 Plasma 전류 및 가스 유량의 증가에 의해서 기공도는 감소하는 경향을 보였다. Plasma 가스가 $N_2$인 경우가 Ar보다 더 높은기공도를 보였고 전체적으로 단열피복의 기공도는 10~18%였다. Scratch test로 측정된 단열피복층의 상대적인 경도는 기공도와 높은 상관관계를 보였다.

  • PDF

Thermal buckling analysis of magneto-electro-elastic porous FG beam in thermal environment

  • Ebrahimi, Farzad;Jafari, Ali;Selvamani, Rajendran
    • Advances in nano research
    • /
    • 제8권1호
    • /
    • pp.83-94
    • /
    • 2020
  • An analytical formulation and solution process for the buckling analysis of porous magneto-electro-elastic functionally graded (MEE-FG) beam via different thermal loadings and various boundary conditions is suggested in this paper. Magneto electro mechanical coupling properties of FGM beam are taken to vary via the thickness direction of beam. The rule of power-law is changed to consider inclusion of porosity according to even and uneven distribution. Pores possibly occur inside FGMs due the result of technical problems that lead to creation of micro-voids in these materials. Change in pores along the thickness direction stimulates the mechanical and physical properties. Four-variable tangential-exponential refined theory is employed to derive the governing equations and boundary conditions of porous FGM beam under magneto-electrical field via Hamilton's principle. An analytical model procedure is adopted to achieve the non-dimensional buckling load of porous FG beam exposed to magneto-electrical field with various boundary conditions. In order to evaluate the influence of thermal loadings, material graduation exponent, coefficient of porosity, porosity distribution, magnetic potential, electric voltage and boundary conditions on the critical buckling temperature of the beam made of magneto electro elastic FG materials with porosities a parametric study is presented. It is concluded that these parameters play remarkable roles on the buckling behavior of porous MEE-FG beam. The results for simpler states are proved for exactness with known data in the literature. The proposed numerical results can serve as benchmarks for future analyses of MEE-FG beam with porosity phases.

CuO-NiO 혼합분말의 동결건조 및 수소환원에 의한 Cu-Ni 다공체 제조 (Fabrication of Porous Cu-Ni by Freeze Drying and Hydrogen Reduction of CuO-NiO Powder Mixture)

  • 서한길;오승탁
    • 한국분말재료학회지
    • /
    • 제21권1호
    • /
    • pp.34-38
    • /
    • 2014
  • Cu-Ni alloys with unidirectionally aligned pores were prepared by freeze-drying process of CuO-NiO/camphene slurry. Camphene slurries with dispersion stability by the addition of oligomeric polyester were frozen at $-25^{\circ}C$, and pores in the frozen specimens were generated by sublimation of the camphene during drying in air. The green bodies were hydrogen-reduced at $300^{\circ}C$ and sintered at $850^{\circ}C$ for 1 h. X-ray diffraction analysis revealed that CuO-NiO composite powders were completely converted to Cu-Ni alloy without any reaction phases by hydrogen reduction. The sintered samples showed large and aligned parallel pores to the camphene growth direction, and small pores in the internal wall of large pores. The pore size and porosity decreased with increase in CuO-NiO content from 5 to 10 vol%. The change of pore characteristics was explained by the degree of powder rearrangement in slurry and the accumulation behavior of powders in the interdendritic spaces of solidified camphene.