• Title/Summary/Keyword: Porcelain firing process

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Clinical gap changes after porcelain firing cycles of zirconia fixed dentures

  • Bugurman, Bugurman Burcu;Turker, Sebnem Begum
    • The Journal of Advanced Prosthodontics
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    • v.6 no.3
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    • pp.177-184
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    • 2014
  • PURPOSE. The aim of this study was to measure the changes on the marginal and internal adaptation of zirconia based anterior fixed partial dentures after the porcelain firing process. MATERIALS AND METHODS. A total of 34 anterior fixed partial dentures using LAVA CAD/CAM system (3M ESPE, Germany) were applied. Two silicone replicas were obtained: one is obtained before porcelain firing process (initial) and the other is obtained after porcelain firing process (final), followed by the examination under a binocular stereomicroscope. Kruskal Wallis and Wilcoxon Signed Ranks tests were used for the statistical analysis (P<.05). RESULTS. No statistically significant difference was found between initial and final marginal gap values (P>.05). At the internal gap measurements, final marginal area values ($59.54{\mu}m$) were significantly lower than the initial marginal area values ($68.68{\mu}m$)(P<.05). The highest and the lowest internal gap values were observed at the incisal/occlusal area and at the marginal area, respectively. In addition, lower internal gap values were obtained for canines than for central incisors, lateral incisors and premolars at the incisal area (P<.05). CONCLUSION. The firing cycles did not affect the marginal gap of Lava CAD/CAM system, but it is controversial for the internal gap.

Effect of Ice-Quenching After Degassing on the Hardness Change During Simulated Porcelain Firing in a Metal-Ceramic Pd-Au-Ag Alloy (Pd-Au-Ag계 금속-도재용 합금의 탈가스 처리 후 급냉 처리가 모의소성과정에서 경도변화에 미치는 영향)

  • Kim, Sung-Min;Shin, Hye-Jung;Kwon, Yong-Hoon;Kim, Hyung-Il;Seol, Hyo-Joung
    • Korean Journal of Dental Materials
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    • v.43 no.4
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    • pp.317-322
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    • 2016
  • The effect of ice-quenching after degassing on the hardness change during simulated porcelain firing in a metal-ceramic Pd-Au-Ag alloy was investigated by means of hardness test, field emission scanning electron microscopic observations, and X-ray diffraction analysis. The hardness decreased by ice-quenching after degassing, which was induced by the homogenization of the ice-quenched specimen. The decreased hardness by ice-quenching after degassing was recovered from the 1st opaque stage which was the first stage of the remaining firing process for bonding porcelain. The microstructural change showed that the increase in hardness during the remaining firing process was caused by precipitation. The ice-quenching after degassing did not affect the hardness change during the subsequent porcelain firing process.

New Magnetic Porcelain Mmaterials using Isotropic Sr-ferrite Granules (등방성 Sr-페라이트 과립을 이용한 새로운 자성도자기 소지)

  • 조태식;정지욱
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.17 no.8
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    • pp.882-887
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    • 2004
  • The new magnetic porcelain materials have been studied by mixing magnetic St-ferrite powders with traditional porcelain materials before forming process. For the maintenance of magnetic characteristics after glaze firing process, the Sr-ferrite grains with the size of 1∼2 ${\mu}{\textrm}{m}$ were agglomerated as the isotropic granules with the size of 0.5∼2 mm. The high characteristics of magnetic porcelain materials were achieved at the following conditions; isotropic Sr-ferrite granules of 30 wt%, granule size of 1.4∼2 mm, and glaze firing temperature of $1250^{\circ}C$ in air The magnetic porcelain materials indicated the high magnetic properties, such as the remanent flux density of 240 G, the intrinsic coercivity of 3910 Oe, and the surface flux density of 178 G. The extraction properties of the magnetic tea cups were high compared to that of the traditional tea cups.

The hardening effect by ice-quenching after oxidation of a Pd-Ag-Sn-Au metal-ceramic alloy during porcelain firing simulation (금속-세라믹용 Pd-Ag-Sn-Au계 합금의 모의소성 시 산화처리 후 급랭에 의한 경화 효과)

  • Shin, Hye-Jeong;Kim, Min-Jung;Kwon, Yong-Hoon;Kim, Hyung-Il;Seol, Hyo-Joung
    • Korean Journal of Dental Materials
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    • v.44 no.3
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    • pp.197-206
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    • 2017
  • The hardening effect by ice-quenching after oxidation of a Pd-Ag-Sn-Au metal-ceramic alloy during porcelain firing simulation was investigated by means of hardness test, field emission scanning electron microscopic observations, and X-ray diffraction analysis. The hardness decreased by ice-quenching after oxidation, which was induced by the homogenization of the ice-quenched specimen. The decreased hardness by ice-quenching after oxidation was recovered from the wash stage which was the first stage of the remaining firing process for bonding porcelain. After wash stage, the hardness of the ice-quenched specimens decreased during the subsequent porcelain firing process. But the final hardness of the ice-quenched specimens after oxidation was higher than that of the specimens cooled at stage 0 after oxidation. The increase in hardness of the specimens during the first firing process was caused by the lattice strains generated at the interface between the face-centered cubic Pd-Ag-rich matrix and the face-centered tetragonal Pd3(Sn, Ga, In) precipitate. The decrease in hardness of the specimens during the remaining firing process was caused by the microstructural coarsening.

The effect of repeated porcelain firings on corrosion resistance of different dental alloys

  • Tuncdemir, Ali Riza;Karahan, Ismail;Polat, Serdar;Malkoc, Meral Arslan;Dalkiz, Mehmet
    • The Journal of Advanced Prosthodontics
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    • v.5 no.1
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    • pp.44-50
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    • 2013
  • PURPOSE. The aim of this study was to evaluate the effects of repeated porcelain firing process on the corrosion rates of the dental alloys. MATERIALS AND METHODS. Cr-Co, Cr-Ni and Pd-Ag alloys were used for this study. Each metal supported porcelain consisted of 30 specimens of 10 for 7, 9 and 11 firing each. Disc-shaped specimens 10 mm diameter and 3 mm thickness were formed by melting alloys with a propane-oxygen flame and casted with a centrifuge casting machine and then with the porcelain veneer fired onto the metal alloys. Corrosion tests were performed in quintuplicate for each alloy (after repeated porcelain firing) in Fusayama artificial saliva solution (pH = 5) in a low thermal-expansion borosilicate glass cell. Tamhane and Sheffe test was used to compare corrosion differences in the results after repeated firings and among 7, 9 and 11 firing for each alloy. The probability level for statistical significance was set at ${\alpha}$=0.05. RESULTS. The corrosion resistance was higher (30 mV), in case of 7 times firing (Commercial). On the other hand, it was lower in case of 11 times firing (5 mV) (P<.05). Conclusion. Repeated firings decreased corrosion resistance of Pd-Ag, Cr-Co and Cr-Ni alloys. The Pd-Ag alloy exhibited little corrosion in in vitro tests. The Cr-Ni alloy exhibited higher corrosion resistance than Cr-Co alloys in in vitro tests.

Study on the magnetic porcelain materials (자성을 나타내는 도자기 소지의 연구)

  • Cho, Tae-Sik;Kim, Ji-Sik
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.05a
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    • pp.88-91
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    • 2003
  • The magnetic porcelain materials were studied by using the porcelain materials added Sr-ferrite powders before forming and firing process. For the high magnetic property, the Sr-ferrite magnetic powders with the grain size of 1 ${\mu}m$ were agglomerated the powder size of about 1 mm. The magnetic porcelain with 30 wt% of Sr-ferrite powders indicated the magnetic characteristics such as the remanent flux density of 240 G and the intrinsic coercivity of 3910 Oe, at the firing conditions of $1250^{\circ}C$/1hr in air.

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Effect of Porcelain Firing Process on the Marginal and Internal Fit of Ni-Cr Alloy Metal-Ceramic Crown (도재 소성과정이 Ni-Cr 금속도재관의 변연 및 내면 적합도에 미치는 영향)

  • Kim, Ki-Baek;Kim, Seok-Hwan;Kim, Jae-Hong
    • Journal of dental hygiene science
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    • v.14 no.3
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    • pp.405-410
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    • 2014
  • The purpose of this study in vitro investigation was to compare the marginal and internal fit of Ni-Cr alloy metal ceramic crown before and after porcelain veneering. Furthermore, this study evaluated whether the influence of the porcelain firing on the precision of fit of dental prostheses. The maxillary right incisor was selected as an abutment for experiments. Ten working models were prepared. Ni-Cr alloy cores appropriate for each abutment were prepared by lost wax technique. The marginal area and four internal areas of the crowns were measured at two stages: before veneering process and after upper porcelain firing. Silicone replica techniques were used. The data were statistically analyzed with the paired t-test (${\alpha}=0.05$). $Mean{\pm}SD$ marginal and internal gap were $67.1{\pm}23.3{\mu}m$ for the nickle chrome alloy core group and $74.4{\pm}21.9{\mu}m$ for the metal ceramic crown group. There were statistically significant differences in all investigated areas (p<0.05). Within the limitations of this study, none of the Ni-Cr alloy metal crown values measured after porcelain firing process exceeded $120{\mu}m$, which is the clinically acceptable threshold.

Study on the Development of SiC-containing Technical Porecelain Body (SiC 질 공업용 도자기 개발에 관한 연구)

  • 박정현;배원태;권오훈
    • Journal of the Korean Ceramic Society
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    • v.19 no.1
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    • pp.5-12
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    • 1982
  • SiC-containing by-product from the surface abrasion process of porcelain cores is used as a starting material to develop the SiC-containing technical porcelain bodies. To prevent the bloating phenomenon of by-product specimen at firing temperature, it is acid treated. In order to enhance the workability and to lower the firing temperature of bodies, clay is added. Body containing 25% clay and 75% by-product fired at 135$0^{\circ}C$ showes extremely high thermal shock resistance and acid resistance.

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Changes of Physical and Chemical Properties for Making Raw Materials and Reproductions According to Manufacturing Stages in Traditional Korean White Porcelain

  • Kim, Du Hyeon;Jeong, Ji Youn;Oh, Eun Jeong;Han, Min Su
    • Journal of Conservation Science
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    • v.38 no.4
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    • pp.301-313
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    • 2022
  • We made a Korean white porcelain or Joseon Baekja jar and based on the raw materials used and reproductions of each stage, we aimed to compare and analyze the physicochemical changes of the raw materials such as clay at each manufacturing stage, as well as identify the characteristics and correlations. Although the basic main components of clay and glaze material are similar, their texture becomes denser in the process of bisque firing pottery (Chobeol-pyeon) and glaze firing pottery (Jaebeol-pyeon), and we confirmed that in addition to the tendency of increasing vitrification, low-temperature minerals such as mica and illite gradually disappeared, while high-temperature minerals such as cristobalite were newly created. This phenomenon has also been verified by the rapid decrease in absorption rate while the change in specific gravity was small. In addition, the color was greatly affected by the firing atmosphere, and the yellow-red chromaticity of the raw materials was higher during bisque firing but showed a rapidly decreasing characteristic during glaze firing. The value of magnetic susceptibility, which is related to iron (Fe) component, showed a tendency to decrease in glaze firing pottery. CT images were confirmed as a method that can indirectly estimate the change in the material properties of the object step-by-step for the entire object. In conclusion, the study of manufacturing stages of reproduction can provide basic data for scientific research on the estimation of porcelain and pottery making technology and changes in raw materials.

Effects of special heat treatment on changes in the hardness of a metal-ceramic alloy during the firing process (금속-도재 보철용 합금의 열처리가 소성과정 중 경도 변화에 미치는 영향)

  • Sung-Min Kim
    • Journal of Technologic Dentistry
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    • v.45 no.3
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    • pp.55-60
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    • 2023
  • Purpose: This study aimed to evaluate the effects of a special heat treatment on Pd-Au-Ag metal-ceramic alloy after degassing treatment and on changes in the hardness of the alloy during the firing process. Methods: Specimen alloys were cast and subjected to degassing at 900℃ for 10 minutes. These specimens were then subjected to a special heat treatment at 600℃ for 15 minutes in a dental porcelain furnace. Further, the specimens were subjected to simulated firing in the porcelain furnace. The resulting specimens were then tested for hardness, and changes in the microstructure were observed. Results: There was a decrease in the hardness of the alloy during the simulated firing of the cast alloy due to the coarsening of the particles. Meanwhile, additional heat treatment after degassing was found to play a crucial role in preventing a decrease in hardness. This treatment effectively suppressed the coarsening of the precipitates during repeated firing at high temperatures. Conclusion: Specific heat treatment of the Pd-Au-Ag metal-ceramic alloy prevented a decrease in its hardness and extended the lifespan of the metal-ceramic prosthesis.