• Title/Summary/Keyword: Poppet

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A Study on Development of High Pressure Hydrogen Injection Valve (직접분사식 고압 수소분사밸브의 개발에 관한 연구)

  • Kim, Yun-Young;Ahn, Jong-Yun;Lee, Jong-Tai
    • Transactions of the Korean hydrogen and new energy society
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    • v.11 no.3
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    • pp.107-117
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    • 2000
  • Ball poppet valve type high pressure hydrogen injection valve actuated by solenoid has been developed for the feasibility of practical use of hydrogen fueled engine with direct injection and the precise control of fuel injection ratio in hydrogen fueled engine with dual injection. The gas-tightness of ball poppet injection valve is improved by the introduction of ball-shaped valve face, valve end typed spherical pair, and valve stem with rotating blade. Ball poppet valve is mainly closed by differential pressure due to the area difference between valve fillet and pressure piston. So, it can be operated by solenoid actuator with small driving force. From the evaluation of ball poppet injection valve, it was found that the gastightness and controlment of this injection valve are better than those of injection valve had been developed before.

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Development of a Hydraulic Servo Cylinder with an Integrated Feedback Mechamism (일체형 파드백 기구를 갖는 유압 서보실린더 개발 연구)

  • Lee, Jae-Gyu;Kim, Ock-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.8
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    • pp.2480-2490
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    • 1996
  • This paper presents a new type of hydraulic servo chllinder which is characterized by its simple construction and an ubtegrated feedback mechanism. Piston position of the cylinder is controlled by eletrical input and mechamical feedback deduced from its own structure. Hydraulic pressure in each cylinder room is controlled by a poppet valve. The poppet is activated by a solenoid and is linked to the piston. Solenoid input current pulls up the poppet, which results in pressure drop and thus piston motion. The piston motion generates pull down force on the poppet by the linkage and the motion stops at equilibrium. In that way the piston position is controlled by an expernal input current. Characteristics of the servo cylinder is verified by stability analysis, tranient vehavior and steady state positing for step input. Design parameter analyses have been executed by derivation of analytical approximate solutions and by computer simulations. A prototype hydraulic servo cylinder is developed and tested. The experimental results show successful function of the servo cylinder and consistency with the theoritical results.

FLUENT MODELLING OF CAVITATION IN POPPET VALVES (포펫트밸브내에서의 캐비테이션에 관한 FLUENT 모델링)

  • Chung-Do, Nam
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.5 no.2
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    • pp.113-123
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    • 1999
  • The aim of this paper was to expand on work already carried out on the modelling of the flow through a poppet valve using CFD software FLUENT V4.22. Several different models were run on FLUENT for various lifts of the poppet cone and various back pressures. The results for pressure and velocity obtained were interpreted. The results revealed the presence of cavitation downstream of the orifice around the cone tip, and the presence of a high velocity jet stream along the centre line. These results confirm what has been found to happen in practice.

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High-Precision Direct-Operated Relief Valve with a Variable Elasticity Spring (변탄성 스프링을 이용한 고정밀 직동형 릴리프 밸브)

  • Kim, SungDong
    • Journal of Drive and Control
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    • v.17 no.4
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    • pp.87-96
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    • 2020
  • In this study, a variable elasticity spring was applied to improve the pressure control precision of conventional relief valves. The equilibrium equation of the forces acting on the valve poppet was derived; it is demonstrated that matching the elastic rate of the pressure-adjusting coil spring to the equivalent elastic rate of the flow force improved the pressure override. The procedures that were used to design the variable elasticity spring are presented, and some applications of the variable elasticity spring are also introduced. Computer simulations were used to analyze three cases: a poppet-closed flow force structure, a poppet-open flow force structure with a constant elasticity spring, and a structure containing a variable elasticity spring. It is confirmed that the pressure control precision of the relief valve can be significantly improved upon by applying a variable elasticity spring to the poppet-open flow force structure.

Geometrical Analysis on Parts of Load Limit Valve for Static Structural Test of Aerospace Flight Vehicles (항공우주 비행체 정적구조시험용 하중제한밸브 부품 형상 분석)

  • Shim, Jae-Yeul
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.47 no.9
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    • pp.607-616
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    • 2019
  • Free body diagram analysis is done for key parts of pilot stage of LLV (Load Limit Valve) which is used to protect overload for static structural test of aerospace flight vehicle. It is shown through the analysis that diameter ratio($D_2)^{ten}/D_2)^{comp}$) of two poppets in a pilot stage must be equal to piston area ratio($A_{comp}/A_{ten}$) of a hydraulic actuator for making a poppet open consistently at constant force applied by an actuator. The result of the analysis is verified by measuring geometries of the poppets in the four different LLVs which are corresponding to four actuators with different capacity and have been used after being imported in this laboratory. Results of "Adjuster resolution tests" with two different pilot stages show the max. deviation of Fi(actuator force in instant of opening poppet) from average Fi obtained for each turn of adjuster is 0.3KN and max. deviation of the Fi normalized by average Fi of each turn of adjuster is 3.7%. From the results, it is verified that the two pilot stages with same poppet diameter ratio make a poppet consistently open at Fis within ${\pm}3.7%$ deviation from the average Fi. The deviation is shown to be caused from frictional force of O-ring in the poppet. Additionally, design factors for poppet spring and adjuster, which are also key parts of the pilot stage, are distinguished and procedure for deciding the factors are also shown in this study.

Simulation Analysis for the Development of 3 Stage IMV (양방향 3단 IMV 개발을 위한 시뮬레이션 해석)

  • Huh, Jun Young
    • Journal of Drive and Control
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    • v.17 no.2
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    • pp.55-62
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    • 2020
  • There are two types of IMV for MCV, the spool type and the poppet type. The spool type is used in the existing excavator MCV and easily meets large-capacity flow conditions, but has a flow force problem which affects the spool control. The poppet type stably blocks the flow and has excellent rapid response. However, the larger the capacity, the larger the diameter of the poppet needed, requiring a strong spring to withstand the oil pressure. In this study, a bi-directional three-stage IMV for MCV that can be used in medium and large hydraulic excavators was proposed. This is a poppet type, enabling bi-directional flow control and resolves the problem of proportional solenoid suction force limitation. To investigate the validity of the proposed valve, the system was mathematically modeled and the static and dynamic characteristics were investigated through the simulation using commercial software. It has been concluded that the reverse flow is possible in a regeneration circuit and that the proposed IMV can be used to perform various excavation modes.

A Study on the Relief Valve Modeling and Performance Analysis of Hydrogen Compressor (수소 압축기용 릴리프 밸브 모델링 및 성능해석에 관한 연구)

  • Park, Sang-Beop;Kim, Gyu-Bo;Jeon, Chung-Hwan;Yun, So-Nam;Kewon, Byung-Soo
    • Transactions of the Korean hydrogen and new energy society
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    • v.20 no.3
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    • pp.179-187
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    • 2009
  • This paper presents a static and dynamic characteristics of the relief valve which is a kind of direct operated pressure control valve for hydrogen compressor. The valve is consisted of a main poppet, a spring, an adjuster and a valve body. The purpose of this study is development of the simulation model for relief valve by using commercial AMESlM$^{(R)}$ tool. Poppet with sharp edge seat type and ball poppet with sharp edge seat type compare for P-Q characteristic. The dynamic simulation results are presented the operating pressure characteristics of relief valve. High pressure power unit of which maximum pressure control range is 100MPa was manufactured, and the pressure control valve was experimented using the above-mentioned power unit. The new model of pressure control valve from this results was suggested. It was confirmed that the suggested valve has a good control performance from experimental setup.

Optimal Design of a Quick-Acting Hydraulic Fuse using Genetic Algorithm and Complex Method (유전자 알고리즘과 콤플렉스법에 의한 고성능 유압휴즈의 최적 설계)

  • Lee, S.R.
    • Journal of Drive and Control
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    • v.11 no.4
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    • pp.32-38
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    • 2014
  • The hydraulic fuse, which responds to the suddenly increased flow on rupture of a line and shuts off the fluid flow, would prevent large spillage of liquid. The quick-acting hydraulic fuse, which is mainly composed of a poppet, a seat, and a spring, must be designed to minimize the leaked flow and to prevent high collision speed between the poppet and seat during fuse operation on a line rupture. The optimal design parameters of a quick-acting hydraulic fuse were searched using the genetic algorithm and the complex method that are kinds of constrained direct search methods. The dynamic behavior of a quick-acting hydraulic fuse was researched using computer simulations that applied the obtained optimal design parameters.

Reliability Analysis of Statistical Failure Probability in Sin/Hip $Si_3N_4$ (III) (통계적 파괴확률에 의한 Sin/Hip 질화규소의 신뢰도 분석(III))

  • 송진수;이재석;김해일;이준근
    • Journal of the Korean Ceramic Society
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    • v.28 no.4
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    • pp.279-288
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    • 1991
  • KIST/CARES reliability analysis program was used to calculate failure probabilities of piston pin and poppet valve. The 4-point bending test was performed on Sin/Hip Si3N4 for obtaining material parameters such as m, $\sigma$o, and KB, and the finite element analysis was performed using MSC/NASTRAN for obtaining stress distribution. The calculated failure probability of piston pin was lower than 10-6 and the failure probaility of poppet valve was greater than 0.95.

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