• Title/Summary/Keyword: Polyolefin

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Model Predictive Control of the Melt Index in High-Density Polyethylene(HDPE) Process (고밀도 폴리에틸렌 공정의 Melt Index 모델예측제어에 관한 연구)

  • Lee, Eun Ho;Kim, Tae Young;Yeo, Yeong Koo
    • Korean Chemical Engineering Research
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    • v.46 no.6
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    • pp.1043-1051
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    • 2008
  • In polyolefin processes melt index (MI) is the most important controlled variable indicating product quality. Because of the difficulty in the on-line measurement of MI, a lot of MI estimation and correlation methods have been proposed. In this work a new dynamic MI estimation scheme is developed based on system identification techniques. The empirical MI estimation equation proposed in the present study is derived from the $1^{st}$-order dynamic models. Effectiveness of the present estimation scheme was illustrated by numerical simulations based on plant operation data including grade change operations in high density polyethylene (HDPE) processes. From the comparisons with other estimation methods it was found that the proposed estimation scheme showed better performance in MI predictions. Using the model predictive control method based on the present dynamic MI estimation model, MI values are estimated and compared with those of MI setpoints. From the numerical simulation of the proposed control system, it was found that significant reduction of transition time and the amount of off-spec during grade changes were achieved.

Preparation of Composite Membranes for Recovery of Unreacted Olefin Monomers (미반응 올레핀계 모노머 회수를 위한 복합막의 제조)

  • Kim, Hyun-Gi;Kim, Sang-Yong;Kim, Sung-Soo
    • Membrane Journal
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    • v.20 no.4
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    • pp.297-303
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    • 2010
  • Composite membranes were prepared for membrane/cold condensation process for recovery of unreacted olefin monomer from the polyolefin polymerization process by solution coating and plasma polymerization processes. Poly(dimethylsiloxane) (PDMS) solution was coated on polysulfone (PSF) support and increase of prepolymer content in solution made more dense membrane structure to result in the increase of separation factor while absolute flux decreased. Permeation of organic materials through the composite membranes follows the sorption and diffusion mechanism, which brought about the results that separation factor increased with critical temperature of the organic materials, and that flux increased with the increase of the molar volume. Crosslinking period affected the permeation characteristics. Other types of composite membranes were fabricated by plasma polymerization of siloxane materials on polypropylene (PP) and PSF supports. PP was tested as a support for composite membranes, which had not been used so far in solution coating process, and plasma polymerization made the composite membranes equivalent performances to those of membranes prepared by solution coating process.

Effect of Red Mud Addition to Polyolefin (폴리올레핀에 대한 적니의 첨가효과)

  • Lee, Keun Young;Kim, Jeong Ho
    • Clean Technology
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    • v.6 no.2
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    • pp.93-99
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    • 2000
  • Effect of amount of red mud and processing method on the tensile and impact properties of polymers were investigated when the red mud was added as a filler to polypropylene (PP), low density polyethylene (LDPE) and PP/LDPE blend. Especially in case of PP, increase in the tensile strength, elongation at break and absorbed energy was observed when extrusion was carried out more than two times. Tensile strength showed a very remarkable increase when master batch was used in comparison with simple multiple extrusion. In case of LDPE, 10% addition of red mud resulted in the increase of tensile modulus and impact strength, while 20% addition caused a decrease in the same properties. Addition of 5% EVA could reverse this trend. Addition of 20% red mud to PP/LDPE blend gave a decrease in impact strength but 5% EPR compatibilizer could improve the impact properties. Above results showed that the processing method is a very important factor in the utilization of red mud as a plastic fillers and master batch is one of the very effective way of red mud addition.

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Synthesis and Application of Blue Dyes for Polyolefin(Polypropylene, UHMWPE) Fibers (폴리올레핀(Polypropylene, UHMWPE) 섬유의 염색을 위한 청색염료의 합성과 응용)

  • Kwak, Dong-Sup;Chae, Yu-Ri;Lee, Chang-Hwan;Lim, Jee-Young;Ma, Hee-Jung;Kim, Tae-Kyeong
    • Proceedings of the Korean Society of Dyers and Finishers Conference
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    • 2011.11a
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    • pp.25-25
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    • 2011
  • 폴리올레핀 섬유인 폴리프로필렌과 초고분자량 폴리에틸렌 섬유는 경량성, 속건성, 보온성, 고강도와 같은 여러 장점에도 불구하고 융점(폴리프로필렌: 약 $160^{\circ}C$, 초고분자량 폴리에틸렌: 약 $150^{\circ}C$)이 다른 섬유에 비해 낮아 내열성이 약하여 제품으로서의 가공공정이나 사용 시에 고온을 피해야 하는 주의를 필요로 하고, 곁가지가 거의 없어 섬유분자의 구조가 매우 조밀하며 탄소와 수소로만 이루어진 분자구조에 의한 극단적인 소수성성질은 현재 상용화되어 있는 염료와 염색방법으로의 후염 염색이 거의 불가능한 것으로 알려져 왔다. 이에 본 연구팀에서는 폴리프로필렌과 초고분자량 폴리에틸렌 섬유에 염색 가능한 청색염료를 합성하였다. 염료의 합성에는 leucoquinizarine과 alkylamine(hexyl, heptyl, octyl)의 1:2mole 반응을 이용하여 안트라퀴노이드 구조의 알킬기가 치환된 소수성 염료를 합성하였다. 합성된 염료를 섬유에 염색해본 결과 폴리프로필렌의 경우 농색의 색상강도를 나타냈으며 초고분자량 폴리에틸렌에서는 중색의 색상 강도를 보이는 것으로 확인되었다. 견뢰도 측면에서는 폴리프로필렌의 경우 세탁, 마찰 및 일광견뢰도에서 모두 4~5등급 우수한 결과를 보였다. 초고분자량 폴리에틸렌의 경우 4~5등급의 세탁, 마찰 견뢰도를 가지는 것으로 나타났고, 일광견뢰도는 3~4등급으로 비교적 낮게 나타났지만 공업적으로 널리 이용되는 분산염료에 의해 염색된 제품의 일광견뢰도와 비슷한 수준임을 알 수 있었다.

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Advancing Towards a Sustainable Future: Recent Trends in Catalytic Upcycling of Waste Plastics (지속가능한 미래를 위한 폐플라스틱의 촉매 업사이클링 연구 동향)

  • Taeeun Kwon;Insoo Ro
    • Korean Chemical Engineering Research
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    • v.61 no.4
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    • pp.505-516
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    • 2023
  • Plastic's ease of processing drives its growing production, resulting in a surge of plastic waste. Addressing this issue, catalytic upcycling emerges as a promising remedy. Various metals (Ru, Pt, etc.) and supports (TiO2, CeO2, etc.) have been employed for the chemical recycling of polyolefin plastics. Strategies to enhance liquid fuel selectivity and minimize methane include manipulating particle size, introducing heterogeneous metals, and tuning support characteristics. Simultaneously, endeavors to optimize catalysts by reducing precious metal usage were pursued. This study explores enhancing economic viability in hydrogenolysis and hydrocracking reactions, underscoring the potential of catalystdriven upcycling to tackle plastic waste.

A Study on the Selectively Block Barrier for Prevent the Spread of TPH and Phenol in the Ground (지중 내 TPH, Phenol의 확산방지를 위한 선택적 차수재 제조에 관한 연구)

  • HoJin Lim;WooRi Cho;SeungJin Oh;SuHee Kim;JaiYoung Lee
    • Journal of the Korean Geosynthetics Society
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    • v.23 no.1
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    • pp.1-7
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    • 2024
  • In this study, a selecvively block barrier was developed to prevent the spread of contaminants (TPH, Phenol) in the ground only when contamination occurs. The materials were used Jumunjin sand, bentonite, polyolefin elastomer and spill hound marine. First, the properties and environmental hazards characteristics of materials were analyzed for evaluated their usability. Then, the possibility of use as a barrier material was confirmed by analyzing the water permeability characteristics that change after 24 hours of contact with contaminants. As a result of the analysis, the pH of each component was similar to the general groundwater pH range. In addition, the toxicity characteristics and the possibility of dissolution of hazardous substances, it was determined that there was no environmental hazard as the content was below the regulation value. Lastly, when comparing the permeability coefficient before and after contact with the contaminant, the permeability coefficient of approximately α × 10-3cm/sec before contact was reduced to α × 10-6cm/sec after contact with the contaminant.

The Applications of Antioxidant Impregnated Polymers to Food Packaging (식품포장의 항산화제 첨가 플라스틱의 용도)

  • Lee, Youn-Suk
    • KOREAN JOURNAL OF PACKAGING SCIENCE & TECHNOLOGY
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    • v.8 no.2
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    • pp.49-59
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    • 2002
  • The main function of plastic materials in food packaging is to preserve a food for safe transportation and storage. The interactions between food and plastic materials in food packaging have become increasingly important for food quality and safety because monomer, low molecular weight components, or additives of plastic packaging materials can migrate into a food. The use of antioxidants in plastic materials can help protect the degradation of film itself and retard the oxidation of a packaged food containing lipid, through the migration of antioxidant from the packaging to a product via an evaporation / sorption mechanism. Nowadays, antioxidant (BHT) impregnated plastic materials are used for commercial food packaging application with the intention of achieving an extended shelf life of food in USA. Alpha tocopherol, as one of the most important free radical scavengers, has been well known in biological systems. Moreover, the potential use of alpha tocopherol as an additive for polymers used in the packaging industry may offer the most positive perception from both consumers and manufacturers. Alpha tocopherol has been used as an antioxidant for polyolefin resins fabricated to both bottles and film and has applications in the food packaging industry as a replacement for BHT. Today, alpha tocopherol offers an attractive choice for use as an antioxidant in polymers. This paper provides an overview of antioxidant effectiveness and applications for its use by the food packaging industry based on the evaporation-sorption mechanism of a packaging model product, where quality is associated with lipid oxidation. Important analytical techniques for predicting antioxidant interaction between the package system and product are discussed.

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Effect of Compatibilizers on the Morphological, Mechanical and Rheological Properties of PP/PCL and TPO/PCL Blends (상용화제의 첨가에 따른 PP/PCL 블렌드와 TPO/PCL 블렌드의 기계적 물성 모폴로지 및 유변학적 물성)

  • Lee, Yun-Kyun;Kim, Min-Soo;Kim, Woo-Nyon
    • Korean Chemical Engineering Research
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    • v.49 no.3
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    • pp.342-347
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    • 2011
  • The effects of compatibilizers on the mechanical and rheological properties of PP/PCL and TPO/PCL blends have been studied. The thermoplastic polyolefin (TPO) consists of PP (80 wt%), EPDM (15 wt%) and Talc (5 wt%). Maleic anhydride grafted polypropylene (PP-g-MAH) and maleic anhydride grafted styrene-(ethylene-co-butene)-styrene copolymer (SEBS-g-MAH) were used as compatibilizers. In mechanical properties of PP/PCL and TPO/PCL blends, tensile strength was increased when PP-g-MAH was used as a compatibilizer, and impact strength was increased when SEBS-g-MAH was used as a compatibilizer. From the results of SEM morphology of PP/PCL blend, PCL droplet size was decreased by the addition of PP-g-MAH. From the results of rheological property, complex viscosity of the PP/PCL and TPO/PCL blends did not change appreciably when the compatibilizers were added. From the results of mechanical, morphological and rheological properties of the blends, PP-g-MAH acted as a compatibilizer to increase the tensile strength of the PP/PCL and TPO/PCL blends. While SEBS-g-MAH acted as a impact modifier to increase the impact strength of the PP/PCL and TPO/PCL blends.

Dependence of Thermal and Electrochemical Properties of ceramic Coated Separators on the Ceramic Particle Size (알루미나 크기에 따른 세라믹 코팅 분리막의 열적 특성 및 전기화학적 특성)

  • Park, Sun Min;Yu, Ho Jun;Kim, Kwang Hyun;Kang, Yun Chan;Cho, Won Il
    • Journal of the Korean Electrochemical Society
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    • v.20 no.2
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    • pp.27-33
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    • 2017
  • Conventional lithium ion batteries suffer from notorious safety issues caused by inevitable lithium dendrite formation and proliferation during over/fast charging processes. The lithium dendrites or mechanical damage on the separator induce internal short circuit in LiB that generates extensive amount of heat within contacted electrode surfaces through the separator. During this heat generation, conventional polyolefin separators shrinks dramatically, and increasing short circuit pathway, that causes the battery to explode. To overcome this serious issue, ceramic coated separators are developed in commercial LiB to enhance thermal and mechanical stability. In this paper, various size(IL = 488.5 nm, I = 538.7 nm, S = 810.3 nm, D = 1533.3 nm) of $Al_2O_3$ particles are coated using styrene-butadiene rubber(SBR) / carboxymethyl cellulose(CMC) binder on PE separator to investigate its thermal stability and electrochemical effect on LiB coin cell with NCM cathode and Li metal anode.

Development of Composite Hollow Fiber Membranes for Olefin Off-gas Recovery (올레핀 배가스의 분리를 위한 중공사형 복합막의 개발)

  • Kim Jeong-Hoon;Choi Seung-Hak;Lee Soo-Bok
    • Membrane Journal
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    • v.15 no.2
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    • pp.157-164
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    • 2005
  • In this study, composite hollow fiber membranes were developed for the recovery of olefin monomers in polyolefin industry off-gases. Polyetherimide (PEI) hollow fiber support membranes were fabricated from spinning solutions containing PEI, NMP and polyethylene glycol (PEG). The influence of dope solution and inner coagulant composition on the permeation properties and structure of hollow fiber supports was examined. PDMS was used as a selective layer and coated on PEI hollow fiber support. The thickness of active layer was controlled by changing coating solution concentration. The permeation properties of hollow fiber supports and composite membranes were characterized with a pure gas permeation test. The optimized composite hollow fiber membrane has $10\;{\mu}m$ selective layer and shows excellent separation performance; the ideal selectivity of olefins over nitrogen is in the following order: 1-butylene (6.4) > propylene (17) > ethylene (97), which selectivity data are similar to the intrinsic olefin/nitrogen selectivities of PDMS. This confirms that the new composite hollow fiber membranes suitable for olefin off-gas recovery has developed successfully.