• Title/Summary/Keyword: Polyol

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Deamination of MDA in the Recycled Polyol Obtained from the Glycolysis of Waste MDI Based Polyurethane Foam

  • Kim, Min-Gyu;Kim, Sang-Hern;Chun, Jong-Han;Soon, Lee-Young
    • International Journal of Safety
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    • v.4 no.1
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    • pp.14-17
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    • 2005
  • Recycled polyol was obtained by glycolysis of MDI-based Polyurethane(PU) rigid foam. The chemical structure of the recycled pclyol was confirmed by GC(gas chromatography) and 1H-NMR. The recycled polyol throughout the glycolysis contained liquid polyol and methylenedianiline(MDA). MDA which could cause liver cancer is carcinogenic material. TWA(Time Weighted Average.) amount for MDA in MSDS(Material Safety Data Sheets) was confined less than 0.1 ppm. The melting temperature of MDA is $92^{\circ}C$, and boiling temperature is $398^{\circ}C$. During the gylcolysis most of MDA was dissolved in liquid polyol. The probability that MDA diffuses into the atmosphere is low but there could be an absorption of MDA into skin. Furthermore because MDA is amine compound, recycled polyol which contained MDA had a difficulty in reaction control of polyurethane. Therefore reduction of MDA amount was needed strongly. In this study the elimination of MDA were performed through deamination of the recycled polyol by glycidyl ether compounds. As glycolysis was proceeded, the amount of MDA was 9.8 wt % at early stage and increased up to 14.0 wt % after 8 hours reaction. It was found that 2-Ethylhexyl glycidyl ether which contains aliphatic moiety was very effective compound for eliminating the primary aromatic amine compound :md the optimal mole ratio of 2-ethylhexyl glycidyl ether to MAD was 3. The final polyol after deamination by 2-ethylhexyl glycidyl ether has an appropriate viscosity(less than 500 centi poise) for polyurethane reaction.

Effect of the Addition of Pentaerythritol or Sorbitol to the Glycolysis of Waste Polyurethane on Prepared Polyol Functionalities and Polyurethane Mechanical Properties (폐 폴리우레탄의 해중합 시 첨가된 pentaerythritol과 sorbitol이 재생 폴리올의 작용기 및 폴리우레탄의 기계적 물성에 미치는 영향)

  • Myoung, Kyo Lim;Kim, Min Gyu;Ko, Jang Myoun;Chun, Jong Han
    • Korean Chemical Engineering Research
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    • v.46 no.6
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    • pp.1039-1042
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    • 2008
  • In order to increase a functionality, OH value, for a recycled polyol prepared from the glycolysis reaction of a waste polyurethane rigid foam(PUR), the effect of an addition of pentaerythritol(PEN, functionality(f)=4) or sorbitol(SOR, f=6) to the its glycolysis reactor on the prepared polyol functionality and the mechanical properties of the polyurethane prepared using it was investigated. The OH values increased from 2.2 for a virgin to 2.8 for the recycled polyol. There was an increase in the mechanical properties including dimensional stability for PUR prepared using the recycled polyol, in which the increased OHs provided higher crosslinking density during PUR synthesis. In addition, the amount of the recycled polyol in the polyol system increased to from 8 to 20 wt% to give better mechanical properties to the PUR.

Synthesis and Properties of Polyurethane Dispersion Containing Monomeric Diol (Monomeric Diol에 따른 수분산 폴리우레탄의 합성 및 특성)

  • Shin, Sang-Hoon;Jeong, Boo-Young;Chung, Il Doo;Jo, Nam-Ju;Cheon, Jung-Mi;Chun, Jae-Hwan
    • Journal of Adhesion and Interface
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    • v.11 no.3
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    • pp.100-105
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    • 2010
  • In this study, polyurethane dispersion was prepared by polyester polyol, 4,4-dicyclohexylmethane diisocyanate ($H_{12}MDI$), dimethylolpropionic acid (DMPA), and monomeric diol. The effect of various monomeric diol, polyol/monomeric diol molar ratio and DMPA contents on the properties of polyurethane dispersion were investigated. As the molecular weight of monomeric diol and monomeric diol molar ratio increased, $T_g$ gradually increased. And when DMPA contents increased, also $T_g$ gradually increased. In the results of mechanical properties, when the molecular weight of monomeric diol, monomeric diol molar ratio of polyol/monomeric diol and DMPA contents increased, tensile strength was increased. Finally, optimum peel strength obtained when polyol/monomeric diol ratio was 8 : 2.

Syntheses and Characterization of Co/Fe3O4 Nanocomposites by Polyol Process

  • Oh, Young-Woo;Go, Geun-Ho;Park, Moon-Su
    • Journal of the Korean Ceramic Society
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    • v.47 no.4
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    • pp.338-342
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    • 2010
  • Co, $Fe_3O_4$ and Co/$Fe_3O_4$ nanoparticles were synthesized by a polyol process in order to develop their new applications and improve chemical, magnetic properties. The synthesis involved a polyol process using Fe, Co acetylacetonate as precursors and 1-2 hexadecanediol as the polyol. The synthesized $Fe_3O_4$ and Co/$Fe_3O_4$ nanocomposite particles were monodispersed and self arrayed ranging in size of 8~10 and 10~25 nm, respectively. The Co nanoparticle has a crystallite size of 10~40 nm. The synthesized nanoparticles were characterized by their structural, morphological, compositional and magnetic properties using TEM-EDS, XRD, and PPMS techniques.

Study on Type of Different Polyols for Physical Properties of Polyurethane Foam Under Sea Water (해수에서 폴리올 종류가 폴리우레탄 폼의 물성에 미치는 영향)

  • Kim, Sang-Bum
    • Elastomers and Composites
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    • v.46 no.2
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    • pp.158-163
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    • 2011
  • Rigid polyurethane foam (PUF) was synthesized with different contents of aliphatic polyester polyol, aromatic polyester polyol and aliphatic polyether polyol to know change of properties under sea water. UTM(universal testing machine), DSC(differential scanning calorimetry), hardness meter and FT-IR(Fourier transform spectroscopy) were used to study the PUF`s physical properties under sea water. Compressive strength and hardness of PUF decreased with increasing the content of aromatic polyester polyol under sea water as aging. According to the results of IR spectral analysis, reduction of urethane and urea peak was found and allophanate and biuret peak increased. Although glass transition temperature of PUF increased, mechanical properties of PUF decreased under sea water, because PUF gets brittle when crosslink density increase.

Vapor Pressure and Miscibility for R474A/POE Oil Mixtures (R-404A/POE 오일 혼합물의 증기압과 혼화성)

  • 이정훈;박영무
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.14 no.4
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    • pp.285-292
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    • 2002
  • The vapor pressure and miscibility measurement apparatus was developed and used to obtain data for refrigerant/oil mixture. The vapor pressure and miscibility data for R-404A/32 ISO VG polyol ester (POE) oil mixture and R-404A/46 ISO VG polyol ester oil mixture are obtained over the temperature range from -20 to $60^{\circ}$ with at $10^{\circ}$ intervals and the oil concentration range from 0 to 70 wt%. Using the experimental data, an empirical model was developed to predict the temperature vapor pressure-concentration relations for R-404A/46 ISO VG polyol ester oil mixtures at equilibrium. In the R-404A/32 ISO VG polyol ester oil mixture, the average root-mean-square deviation between measured data and calculated results from the empirical model is 1.24% and in the R-404A/46 ISO VG polyol ester oil mixture, that is 1.37%. Miscibility for R-404A/32 ISO VG polyol ester oil mixture was observed all over the experimental conditions. Immiscibility for R-404A/So1est 46 oil mixture was observed at the low oil concentrations (20~30 wt%) over the high experimental temperature range (50~$60^{\circ}$).

Wear Characteristics of Polyolester Base Oils Baying different Branch Shapes(I) (서로 다른 모양의 가지사슬을 갖는 폴리올에스터 오일의 마모특성(I))

  • 한두희;마사부미마스꼬
    • Tribology and Lubricants
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    • v.17 no.2
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    • pp.109-115
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    • 2001
  • The lubricating performance of 23 kinds of polyol ester base oils 〔POEs〕 having different branch shapes was investigated by using a four ball tribometer under boundary lubrication condition. All the polyol ester base oils used in this study were made up of polyhydric alcohols of two-four valence and normal or branched fatty acids of different carbon number. The wear characteristics of polyol ester base oils are different from those of mineral oil, strongly affected by the branch shapes of fatty acids in their molecles. In particular, the polyol ester base oils having normal fatty acids such as n-octanoic acid, n-nonanoic acid etc. show much better wear performance than POEs having branched fatty acids such as 2-ethylhexanoic acid, 3,5,5-trimethyl hexanoic acid, etc. As the carbon chain length of normal fatty acids, in case of POEs of normal fatty acids, is increased, their wear rate is decreased and, in case of POEs of branched fatty acids, as the degree of branch of branched fatty acids is decreased, their wear rate is decreased. All the wear results of polyol ester base oils could be reasonably explained by comparing cohesive ability among fatty acid molecules in adsorption film by fatty acids obtained as POEs were decomposed.

The Reactivity of Different Polyols for Paint to Polyisocyanate (도료용 폴리올 종류에 따른 폴리이소시아네이트와의 반응성)

  • Seo, Seok-Hwan;Suh, Cha-Soo;Park, Jin-Hwan
    • Applied Chemistry for Engineering
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    • v.19 no.4
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    • pp.388-396
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    • 2008
  • 2 Components polyurethane coatings are widely used for the industrial coating in general because of its excellent film performance and the workability which were brought by the 3 dimensional cross linked chain structures being formed after the reaction between polyol and polyisocyanate. 2 components polyurethane can be classified into alkyd polyol, polyester polyol, acrylic polyol and polyester modified acrylic polyol depending on where it is used. This research was conducted under the conditions below; different chemical compositions of resin for paint, set the same conditions of viscosity, thinner and acid value, set alternative polyols, OH values and catalysts, set alternative polyisocyanate hardeners of the paint, measure the reaction rates and dynamic mechanical characteristics using RPT-3000, Rotation Rheometer, DMA and FTIR. The research found that the reactivity between polyol and isocyanate influences the film performance and workability depending on the catalysts, OH values and chemical compositions. We find out that different reaction rate of acrylic polyol and polyester modified acrylic polyol with poly-isocyanate is not influenced on temperature and catalyst. In addition, reaction speed of high hydroxyl content polyol is faster than low hydroxyl equivalent. These results can improve difficult working condition to apply urethane coating.

Synthesis of Novel Polyol Based on ${\beta}$-Cyclodextrin and Its Rigid PU Foam with Low Thermal Conductivity and High Strength (${\beta}$-Cyclodextrin을 사용한 새로운 Polyol 합성 및 낮은 열전도도와 높은 강도를 갖는 경질 PU Foam의 제조)

  • Park, Juhan;Kim, Taeyoon;Kim, Dong Ho;Moon, Jin-Bok;Chung, Ildoo
    • Journal of Adhesion and Interface
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    • v.13 no.4
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    • pp.163-170
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    • 2012
  • Although ${\beta}$-cyclodextrin (${\beta}$-CD) has been used as medicine, agrichemical, food, cosmetic, antioxidant, anti-volatile agent, anti-hygroscopic agent, fading-protecting agent, and emulsifier due to its ability to form inclusion complex by enclosing another molecule (guest molecule), it has been restricted in practical application because of its low solubility in water and organic solvent. In this study, ${\beta}$-CD derivative as a new polyol with inclusion characteristics against Bisphenol A and cyclopropane, foaming agent for polyurethane (PU), and with improved solubility was synthesized, characterized and used to formulate rigid PU foam with better thermal conductivity and compressive strength compared to that from commercial polyols.

Synthesis and Comparison of Properties of Waterborne Polyurethanes Using Polyols Containing 3-Methyl-1,5-Pentanediol (MPD) (3-Methyl-1,5-Pentanediol (MPD)을 함유한 폴리올을 이용한 수분산 폴리우레탄의 합성 및 특성 비교)

  • Kim, Na-Young;Sur, Suk-Hun
    • Journal of Adhesion and Interface
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    • v.22 no.2
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    • pp.39-46
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    • 2021
  • Waterborne polyurethanes (WPU) was synthesized using polyester polyol and polycarbonate polyol containing 3-Methyl-1,5-pentanediol (MPD) in a branched structure. To compare physical properties, WPUs were synthesized using polyester polyol obtained from 1,4-butanediol (BD) and adipic acid and polycarbonate polyol obtained from 1,6-hexane diol (HD)/ 1,4-butanediol (BD). This study investigated the effect of polyol molecular structure (molecular structure in soft segments) on the physical properties of WPUs. In the case of WPUs synthesized using polyols containing MPD, 100% modulus and tensile strength were lower than that without MPD, and elongation was higher. The transparency of WPU films with MPD were slightly better than WPU films without MPD.