• Title/Summary/Keyword: Polymer mortar

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Evaluation of Wet-Mixed High Strength Sprayed Polymer Mortar for Fire Resistance (내화용 고강도 습식 스프레이 폴리머 모르타르의 화재 저항성 평가)

  • Won, Jong-Pil;Choi, Seok-Won;Park, Chan-Gi;Park, Hae-Kyun
    • Journal of the Korea Concrete Institute
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    • v.18 no.4 s.94
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    • pp.559-568
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    • 2006
  • The purpose of this study is to evaluate the mechanical performance and fire resistance of wet-mixed high strength sprayed polymer-modified mortar in order to protect tunnel lining system which are in the event of fire disaster. Since the current commercial fire-resistant materials reproduce the low strength issue of mortar, this study aims to provide an enhanced fire-resistant mortar with a proper strength. Normally, a large temperature gradient phenomenon arise in the vicinity of free surfaces which are fully exposed in the event of persistent flame. Thereby, the determination of optimal cover depth of wet-mixed high strength sprayed polymer-mortar(WHSPM) is important for fire-resistance of tunnel lining system. With comparison of current commercial fire-resistance materials and WHSPM, the experimental result of WHSPM shows the better fire-resistant performance than the others. In addition, the cover limitation should be controlled by minimum 4cm depth in order to avoid fire-induced damage.

A Study on the Fundamental Properties of Cement Mortar Using Polymer Coated Crumb Rubber (폴리머 코팅 폐타이어 분말을 혼입한 시멘트 모르터의 기초적 성질)

  • Song, Hun;Jo, Young-Kug;Soh, Yang-Seob
    • Magazine of the Korea Concrete Institute
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    • v.8 no.6
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    • pp.163-172
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    • 1996
  • Recently, the disposal of used vehicle tires is a big social problem because the amount of used vehicle tires has been increased with development of' automobile industry. Many researches have been made on the recycling of used vehicle tires in the various fields of industry as well as construction industry. When the crumb rubber made of vehicle tires is mixed in cement concrete and mortar, it is indicated that the adhesive strength of interface between the crumb rubber and cement hydrates is very low. The purpose of this study is to improve the fundamental properties by increasing of the adhesion strength of styrene-butadiene rubber(SF3R) latex coated crumb rubber in ; cement mortar. SBR-modified mortar using crumb rubber is also tested as the same method. From the test results, the cement mortar using SBR latex coated crumb rubber have a good fundamental properties compared with that using uncoated crumb rubber. The mechanical properties of SBR-modified mortar using crumb rubber with polymer-cement ratios of 10% are also improved.

Experimental and numerical analysis of new bricks made up of polymer modified-cement using expanded vermiculite

  • Koksal, Fuat;del Coz Diaz, Juan J.;Gencel, Osman;Alvarez Rabanal, Felipe P.
    • Computers and Concrete
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    • v.12 no.3
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    • pp.319-335
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    • 2013
  • In this paper, the properties of the cement mortar modified with styrene acrylic ester copolymer were investigated. Expanded vermiculite as lightweight aggregate was used for making the polymer modified mortar test specimens. To study the effect of polymer-cement ratio and vermiculite-cement ratio on various properties, specimens were prepared by varying the polymer-cement and vermiculite-cement ratios. Tests of physical properties such as density, water absorption, thermal conductivity, three-point flexure and compressive tests were made on the specimens. Furthermore, a coupled thermal-structural finite element model of an entire corner wall was modelled in order to study the best material configuration. The wall is composed by a total of 132 bricks of $120{\times}242{\times}54$ size, joined by means of a contact-bonded model. The use of advanced numerical methods allows us to obtain the optimum material properties. Finally, comparisons of polymer-cement and vermiculite-cement ratios on physical properties are given and the most important conclusions are exposed.

Drying Shrinkage Reduction of Redispersible Polymer Powder-Modified Mortars Using Powdered Shrinkage-Reducing Agent (분말수축저감제를 이용한 제유화형 분말수지 혼입 폴리머 시멘트 모르터의 건조수축 저감효과)

  • ;Ohama, Yoshihiko
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.04a
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    • pp.231-236
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    • 1998
  • In general, the drying shrinkage of polymer-modified mortars using redispersible polymer powders is much higher than that of unmodified mortar. The purpose of this study is to reduce the drying shringkage of polymer-modified mortars using a redispersible poly(ethylene-vinyl acetate) (EVA) powder, which is widely used for the manufacture of prepackaged-type polymer-modified mortar products at present. Polymer-modified mortars using the redispersible EVA powder with powdered shrinkage-reducing agent were prepared with various polymer-cement ratios and shrinkage-reducing agent contents, and tested for drying shrinkage and strength. From the test results, the drying shrinkage of the redispersible EVA powder-modified mortars with a powdered shrinkage agent is remarkably reduced with increasing shrinkage-reducing agent content, and becomes approximately a half of that of the redispersible EVA powder-modified mortars with the same polymer-cement ratios and without the shrinkage-reducing agent at a shrinkage-reducing agent content of 6%.

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A Study on the Lining of Reinforced Concrete Pipe Using Polymer-Modified Mortar (폴리머 시멘트 모르타르를 이용한 철근콘크리트 흄관 라이닝에 관한 연구)

  • 김영집;김한엽;조영구;소양섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.04a
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    • pp.333-338
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    • 2000
  • At present, reinforced concrete pipe has been widely used as drain pipe. However, many reinforced concrete pipe is exposed at deteriorated environment by the growth of a sulfur-oxidizing bacterium isolated from corroded concrete. The purpose of this study is to evaluate the effects of lining by polymer-modified mortar on the development in durability of reinforced concrete pipe. Polymer-modified mortars ate prepared with various polymer typer as cement modifier and polymer-cement ratio and rested for compressive and flexural strengths, adhesion in tension, acid resistance test, freezing and thawing test, and lining test of product in the field. From the rest results, it is apparent that polymer-modified mortars have good mechanical properties and durability as lining material. In practice, all polymers can be used as lining materials for reinforced concrete pip, and type of polymer, and polymer-cement ratio and curing conditions are controlled for good lining product.

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A Study on Basic Properties of Grouting Motars for polymer-Modified preplaced Aggregate Concrete (프리팩트 폴리머 시멘트 콘크리트용 주입 폴리머 시멘트 모르터의 성질에 관한 연구)

  • 이철웅;김완기;조영국;소양섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10a
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    • pp.350-355
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    • 1998
  • Preplaced aggregate concrete in the building fields has recently been used in the partial repair works for damaged reinforced concrete structures, and polymer-modified mortars have been employed as grouting mortars for the preplaced aggregate concrete. The objective of this study is to clear the properties of polymer-modified grouting mortars. Polymer-modified mortars using a polystyrene acrylic(St/Ac) emulsion as grouting mortars for preplaced aggregate concrete are prepared with various mix proportions, and tested for flexural and compressive strengths, adhesion in tension. The flexural strength of emulsion-modified grouting mortars does not give much variation with increasing fly ash replacement for cement and sand-binder ratio. With increasing polymer-binder ratio, the flexural strength and adhesion in tension of St/Ac emulsion-modified grouting mortars increases, become nearly constant or reaches a maximum at a polymer-binder ratio of 5%. From the test results, St/Ac emulsion-modified grouting mortar with a polymer-binder ratio of 5%, a fly ash replacement of 10% for cement and sand-binder ratio of 1.0 is recommended as a grouting mortar for preplaced aggregate concrete.

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An Experimental Study on the Flexural Behavior of Slab Repaired and Reinforced with Strand and Polymer Mortar (강연선과 폴리머 모르타르에 의해 보수보강된 슬래브의 휨거동에 대한 실험적 고찰)

  • Yang Dong-Suk;Hwang Jeong-Ho;Park Sun-Kyu
    • Journal of the Korea Concrete Institute
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    • v.17 no.2 s.86
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    • pp.171-177
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    • 2005
  • Even though the cost associated with the repair and rehabilitation of existing structures are rapidly increasing, vast number of the repaired and rehabilitated structures do not function properly as expected during their remaining service lives. This paper focused on the flexural behavior of reinforced concrete slabs repaired and reinforced by PS strand and polymer mortar in the tension face. The slabs have the size of 700${\times}120{\times}$2200 m and 700${\times}120{\times}$1300 mm. Variables of experiment were space of strengthening, chipping, the number of strand, the kind of mortar in this experimental study. Attention is concentrated upon overall bending capacity, deflection, ductility and failure mode of repaired and reinforced slabs. Test results show that deflection of repaired and reinforced slabs reduced to approximately $40 \%$ comparison to standard slabs. Boundary cracking of chipping slab started ultimate load afterward. Concrete-mortar interface cracked 64.5 kN in repaired slab with AP mortar and 36.0 kN in repaired slab with general polymer mortar. Reinforcement effect increased with reducing space of strand. Also, Reinforcement effects are more by strand than by polymer mortar.

Evaluation on Performance of Repair Mortar Used for Pre-wetting Spray Method (프리웨팅 스프레이 공법용 모르타르의 성능평가)

  • Nam, Yong-Hyuk;Chung, Young-Jun;Jang, Suk-Hwan;An, Young-Ki;Kim, Sung Chil
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.9 no.4
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    • pp.235-242
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    • 2005
  • This study is on the evaluation of performance of polymer cement mortar which is used for pre-wetting spray method. Pre-wetting spray method is an epoch-making method to repair concrete structures damaged, which is added a small quantity water preciously to dry mortar to reduce dust and rebound and spray mortar mixed with fixed quantity water at nozzle before spray. The result showed that physical performance such like compressive, flexural and adhesive strength of polymer cement mortar, TS 100 used for pre-wetting spray method was superior to other repair mortar. Also durable performance such as resistance on permeability of chloride ion, carbonation, chemical and freezing-thawing was excellent.

Behaviors of Concrete Segmented Composites Using Polymer Mortar Under Static and Impact Loadings (폴리머 모르타르를 이용한 콘크리트 분절 복합체의 정하중 및 충격하중에서의 거동 평가)

  • Min, Kyung Hwan;Lee, Jin Young;Kim, Mi Hye;Yoon, Young Soo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.15 no.5
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    • pp.169-177
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    • 2011
  • In this study, an impact resistance of concrete segmented composites adopted shell's structures which have the excellent impact resistance was assessed. In order to enhance the performances of concrete segmented composite, the bond strength of mortar between the concrete blocks should be improved. Hence, in this study polymer mortars were applied to increase the bond strength of mortar. From the results of bond tests, the 15% latex mortar was selected and static and low-velocity impact tests were carried out for the specimens applied the plain and latex mortar. The concrete segmented composites, of which the bond strength of mortar was enhanced, showed improved low-velocity impact resistances. A Nonlinear finite element analysis using the discrete crack model showed similar energy dissipating capacities to the impact test's results. Consequently, by improving the analysis models for segmented composites, the impact resistances for manifold variables can be predicted and assessed.

An Experimental Study on the Water Repellent Property of Mortar Applied Water Repellent Agent of Inorganic Polymer Type (무기질 폴리머계 흡수방지재를 도포한 모르터의 발수성능 평가에 관한 실험적 연구)

  • 김영삼;양승도;유재강;오상근
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2002.05a
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    • pp.31-36
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    • 2002
  • Recently, more interests in surface treatment of structure with water repellent agent are steadily increased, But, investigation of its properties such as protection, durability, morphology of micro structure is not sufficient. Therefore, This paper is aimed for the investigation of water repellent property and change of morphology of micro pores in mortar that is treated by water repellent agent(Inorganic polymer based material). Water repellent property, water absorption coefficient, air permeability, porosity and the observation of micro structure was investigated in different water repellent agent type. The test results indicated that water repellent treated mortar showed low absorption coefficient and air permeability(breathing effect). This is why inorganic polymer is coated at the wall of capillary and micro pores, also, the volume of micro pore is reduced without the change of morphology in micro structure.

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