• 한국건축시공학회지
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• 제8권5호
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• pp.85-91
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• 2008

Prepacked concrete has recently been used in the special constructions fields such as underwater concrete work, heavy-weight concrete work, underground structure work, partial repair works for damaged reinforced concrete structures. and polymer-modified mortars have been employed as grouting mortars for the prepacked concrete. The purpose of this study is to recommend the optimum mix design of polymer-modified grouting mortars for prepacked concrete. Polymer-modified mortars using SBR and EVA emulsions as admixture of grouting mortars for prepacked concrete are prepared with various mix proportions such as sand-binder ratio, fly ash replacement ratio, polymer-binder ratio. and tested for flowability, viscosity of grouting mortars, bleeding ratio, expansion ratio, flexural and compressive strengths of grouting mortars and compressive and tensile strengths of prepacked concretes. From the test results, it is apparent that polymer-modified mortars can be produced as grouting mortars when proper mix design is chosen. We can design the mix proportions of high strength mortars for prepacked concrete according to the control of mix design factors such as type of polymer, polymer-binder ratio, sand-binder ratio and fly ash replacement ratio. Water-binder ratio of plain mortars for a constant flowability value are in the ranges of 43% to 50%. SBR-modified mortar has a little water-binder ratios compared to those of plain mortar, however, EVA-modified mortar needs a high water-binder ratio due to a high viscosity of polymer dispersion. The expansion and bleeding ratios of grouting mortars are also controlled in the proper value ranges. Polymer-modified grouting mortars have good flexural. compressive and tensile strengths, are not affected with various properties with increasing fly ash replacement to cement and binder-sand ratio. In this study, SBR-modified grouting mortar with a polymer-binder ratio of 10% or less, a fly ash replacement of 10% to cement and a sand-binder ratio of 1.5 is recommended as a grouting mortar for prepacked concrete.

• 한국콘크리트학회:학술대회논문집
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• 한국콘크리트학회 2000년도 봄 학술발표회 논문집
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• pp.333-338
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• 2000

At present, reinforced concrete pipe has been widely used as drain pipe. However, many reinforced concrete pipe is exposed at deteriorated environment by the growth of a sulfur-oxidizing bacterium isolated from corroded concrete. The purpose of this study is to evaluate the effects of lining by polymer-modified mortar on the development in durability of reinforced concrete pipe. Polymer-modified mortars ate prepared with various polymer typer as cement modifier and polymer-cement ratio and rested for compressive and flexural strengths, adhesion in tension, acid resistance test, freezing and thawing test, and lining test of product in the field. From the rest results, it is apparent that polymer-modified mortars have good mechanical properties and durability as lining material. In practice, all polymers can be used as lining materials for reinforced concrete pip, and type of polymer, and polymer-cement ratio and curing conditions are controlled for good lining product.

• 한국건설순환자원학회논문집
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• 제6권4호
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• pp.365-372
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• 2018

건축물에서의 3D 프린팅은 구조재 및 비구조재로의 적용으로 구분되며, 비구조재는 내 외장 패널이나 조형물로의 적용 등이 주를 이룬다. 연속적으로 적층하여 제조하는 3D 프린팅 방식은 시멘트 모르타르의 경화속도나 특성을 개질하며 이를 위한 재료의 혼입과 경화속도나 시공성, 접착성의 개선을 위한 시멘트 혼화용 폴리머의 사용이 필수적이다. 본 연구는 적층방식 3D 프린팅 적용을 위해 시멘트, 플라이애시, EVA 및 EVCL 분말수지의 혼입률을 달리하여 고온에서의 특성을 검토하였고 혼입에 따른 유효성 여부를 확인하였다. 실험결과, EVA 및 EVCL 분말수지에 혼입에 따라 시멘트 모르타르는 연행된 공기에 의해 특성이 개질되었고 EVA보다는 EVCL을 혼입한 시험체가 고온에서 유리하였다.

• 폴리머
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• 제37권2호
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• pp.148-155
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• 2013

본 연구는 시멘트 혼화용 폴리머를 스티렌과 부틸 아크릴레이트를 단량체로 이용하여 유화제의 첨가량을 달리하여 합성제조하고 제조된 폴리머를 시멘트 모르타르에 혼입하여 그 특성을 파악함으로써 시멘트 혼화용으로써의 사용가능성을 확인하고자 하는 기초적 실험이다. 유화제 첨가량과 단량체비를 달리하여 스티렌-부틸 아크릴레이트(styrene/butyl acrylate)계 폴리머 시멘트 모르타르의 특성은 물-시멘트 비, 공기량, 강도, 방수성 및 염화물 이온 침투저항성을 측정하여 그 특성을 파악하고자 하였다. 연구 결과 보통 시멘트 모르타르에 비해 유화제의 첨가량이 6%일 때, S/BA의 단량체비가 60:40일 때 우수한 강도특성을 나타냈으며, 방수성과 염화물 이온 침투 저항성에서는 유화제의 첨가량과 단량체비보다는 폴리머-시멘트 비에 의해 크게 개선되는 것을 알 수 있었다. 따라서 S/BA를 시멘트 혼화용으로 혼입한 폴리머 시멘트 모르타르의 현장적용이 가능할 것으로 판단되었다.

• 공업화학
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• 제10권3호
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• pp.486-490
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• 1999

타일을 부착시키는 tile 전용 cement mortar가 갖추어야 하는 물성인 우수한 보수성, 작업성, open time, 처짐저항성과 타임접착강도 등을 향상시키기 위해 본 연구에서는 mortar에 첨가하는 혼화제들의 홉합비율을 달리하였을 때 나타나는 특성을 비교 분석하였다. Mortar의 보수성 효과를 주는 hydroxypropylmethylcellulose에 소량의 합성 starch을 첨가해 줌으로써 mortar는 보수성을 유지하면서 겉마름이 적게되었고, open time이 길어져 작업성이 향상되었다. 타일의 접착강도를 높이기 위해 polyacrylamide와 ethylenevinyl acetate을 첨가하여 mortar 자체 및 타일의 처짐을 줄였고, 바탕면과 타일과의 mortar 접착력을 증대시켰다. 이와 함께 melment의 첨가로 mortar에 유동성을 주어 작업성을 향상시켰다. 이들 첨가제의 필요량은 cement량에 대해 hydroxypropyl methylcellulose는 0.80~1.20%, starch 0.10~0.15%, polyacrylamide 0.001~0.015%, ethylenevinyl acetate 0.05~0.10% 및 melment 0.003~0.005%의 혼합비율일 때 tile cement mortar의 물성이 향상됨을 알 수 있었다.

• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2001년도 학술논문발표회
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• pp.88-92
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• 2001

This paper discusses the strength properties of the polymer-modified mortars using redispersible polymer powders, which is widely used for the manufacture of prepackaged-type polymer-modified mortar products at present. The polymer-modified mortars using redispersible polymer powders are prepared with various polymer-cement ratios, and tested for air content, flexural and compressive strengths, and tensile strength. The strength properties are almost the same as those of polymer dispersion-modified mortars, depending on the polymer-cement ratios, and are improved over unmodified mortar. In particular, between tensile strength and glass transition point of polymer powder have a high correlation. It is concluded from the test results that polymer-modified mortars using redispersible polymer powders can be used in the same manner as ordinary polymer dispersion-modified mortars.

• 폴리머
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• 제33권4호
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• pp.342-346
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• 2009

본 연구에서는 스티렌(styrene; St)과 부틸아크릴레이트(butyl acrylate; BA)를 단량체 비에 따라 합성 제조하고, 합성제조된 시멘트 혼화용 폴리머를 혼입한 폴리머 시멘트 모르타르의 물리적 성질과 내구성에 대한 특성을 보통 시멘트 모르타르와 기존에 생산되어 현장에 적용되고 있는 St/BA계 폴리머 시멘트 모르타르를 비교 분석하고자 하였다. 실험결과, St/BA의 단량체 비가 50:50, 60:40일 경우에는 시멘트 혼화용으로 사용하기에 가장 적합하였으며, 강도특성에서도 우수한 결과를 나타냈다. 또한, 방수성능과 염화물 이온에 대한 침투 저항성, 그리고 중성화 저항성도 St/BA의 단량체 비가 증가할수록, 폴리머 시멘트 비가 증가할수록 증진효과가 우수한 결과를 나타냈다. 따라서, 본 연구를 통해 합성제조된 St/BA 라텍스를 시멘트 모르타르에 혼입할 경우 우수한 성능개선 효과를 얻을 수 있었다.

• Architectural research
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• 제25권3호
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• pp.53-59
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• 2023

Concrete is widely used in the construction industry; however, it has the disadvantage of deteriorating durability due to cracks occurring because of climate change and shrinkage. In addition, when cement is used as a binder, CO₂ emitted during the manu-facturing process accounts for ~8% of global CO₂ emissions. In this study, ecofriendly cementitious materials such as blast furnace slag powder and fly ash (FA) were used as cement substitutes in the production of mortar containing a chitosan-based polymer (CP), and their fluidity, compressive strength, and self-healing performance were examined. The 28-day compressive strength of the control sample was ~32.4 MPa (the lowest for all tested samples), while that of the sample containing 5% CP and 20% FA was ~49.6 MPa (the highest for all tested samples) and ~53.1% higher than that of the control sample. Even at a healing age of 56 days, the control sample exhibited the lowest healing performance, whereas the samples containing CP (5%, 10%) and 20% FA demonstrated excellent healing performance. After 28 days, the decrease in crack size for the control sample was minimal; however, for the sample containing only cement and CP, a significant decrease in crack size was observed even after 28 days. This study confirmed that the appropriate use of CP and cementitious materials improves not only compressive strength but also the selfhealing performance of mortar.

• 한국세라믹학회지
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• 제47권5호
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• pp.373-380
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• 2010

In this study, we studied on the durability of restorative cement mortar for deteriorated concrete at complex deteriorated conditions as variation of temperature and of humidities. We made a comparison between restorative materials with insulation function and restorative materials without insulation function in items of compressive and bending strength and permeability of water, durability for carbonation, salt damage, diffusion coefficient of salt at complex deterioration conditions like change of temperature, change of humidity, For insulation, we used close-pore type Alumino-Silicate lightweight aggregate and substituted 12 wt% and 15 wt% out of original restorative cement mortar without insulation function. As a result, it was found that original restorative cement mortar without insulation function fail to meet Korean Standard on polymer modified cement mortar for maintenance in concrete structure, but restorative cement mortar with insulation function is in contentment Korean Standard to meet excellent than restorative materials without insulation function for durability at complex deteriorated conditions.

• 한국세라믹학회지
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• 제31권7호
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• pp.745-752
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• 1994

A polymer reinforced grouts using ordinary portland cement mortar and water soluble polymer{polyvinyl alcohol(PVA), styrene-butadiene rubbre(SBR), etylene-vinyl acetate copolymer(EVA)} were made. The mechanical properties of the hardened specimens were investigated through the observation of the microstructure and application of fracture mechanics. When the PVA, SBR and EVA was added with 1.5 wt% to the grouts, the compressive strength were about 54 MPa, 63 MPa and 68 MPa respectively, and the flexural strength was about 11 MPa, 12.8 MPa, and 13.6 MPa respectively, and Young's modulus was about 3.8 GPa, 4.4 GPa and 4.6 GPa respectively, and critical stress intensity was about 0.73 MNm-1.5, 0.85 MNm-1.5 and 0.9 MNm-1.5 respectively. It can be considered that the strength improvement of polymer mortar grouts may be due to the removal of macropores and the increase of various fracture toughness effects, such as grain bridging, frictional interlocking and polymer bridging.