• Title/Summary/Keyword: Polymer cement mortar

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A Study on the Water Permeability and Drying Shrinkage of Polymer Cement Composites (폴리머 시멘트 복합체의 투수성 및 건조수축에 관한 연구)

  • Jo, Young-Kug
    • Journal of the Korea Institute of Building Construction
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    • v.9 no.5
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    • pp.71-77
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    • 2009
  • In a range of forms, such as latex, water-soluble polymer, liquid resin, and monomer, polymer dispersions have been widely used in the construction industry as cement modifiers because of their excellent properties, such as acid-resistance, water-proofness, and good ductility in mortar and concrete. Polymer cement slurry (polymer-modified slurry) is made of cement and polymer dispersions, with a high polymer-cement ratio of 50% or more. The purpose of this study is to evaluate the water permeability and drying shrinkage of polymer cement mortar (polymer-modified mortar) and cement concrete coated by polymer cement slurry. The polymer cement mortar and cement concrete are prepared with various polymer types, polymer-cement ratios and curing methods, and are tested for water permeability, drying shrinkage and strength. The test results showed thatthe weight of permeable water of polymer cement mortar decreases with an increase in the polymer-cement ratio, reaching a minimum at the polymer-cement ratio of 20%. In particular, the weight of permeable water of St/BA-modified mortar with a polymer-cement ratio of 20% coated with St/BA-modified slurry is about 1/55 that of unmodified mortar. The EVA- and St/BA-modified slurries coated on cement concrete have about 4 or 5 times higher drying shrinkage compared to cement concrete. The strength of polymer cement mortars tends to increase with a higher polymer-cement ratio, and is considerably higher than that of unmodified mortar. It is thus concluded that polymer cement mortars coated by polymer cement slurry are effective for industrial application, and have superior properties such as waterproofness and strengths, compared with conventional cement mortar.

A Study on the Abrasion Resistance of Polymer - Modified Mortar According to Curing Conditions (양생조건에 따른 폴리머 시멘트 모르터의 내마모성에 관한 연구)

  • Jo, Young-Kug;So, Seoung-Young
    • Journal of the Korea Institute of Building Construction
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    • v.5 no.4 s.18
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    • pp.115-120
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    • 2005
  • In recent years, polymer-modified mortars using polymer dispersions have been widely used as finish and repair materials in the construction industry because of their excellent properties compares to those of ordinary cement mortar. Especially, the adhesion improvement of ordinary cement mortar and concrete has attracted a great deal of attention from researchers, and several unique and simply applicable techniques for the adhesion improvement have been developed. The purpose of this study is to evaluate the abrasion resistance of polymer-modified mortar according various curing methods. The polymer-modified mortar are prepared with various polymer-cement ratios, and are subjected to three curing methods such as dry rure, standard cure and freezing and thawing cure after two curing methods, and then tested for abrasion. From the test results, the polymer-modified mortars with various polymer-cement ratios have some superior abrasion resistance compared with plain mortar. The abrasion resistance of polymer-modified mortars increase with an increase in the polymer-cement ratio, and is better under water cure than any other curing methods. It is concluded that the abrasion resistance of cement mortar is markedly improved by modifying of polymer dispersion.

Basic Mix Proportions of Antiwashout Underwater Polymer Cement Mortar as a Repair Material (보수재료로서 수중불분리 폴리머 시멘트 모르타르의 기초적 배합)

  • Jo, Young-Kug
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.193-194
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    • 2019
  • The purpose of this study is to design the basic mix proportions of antiwashout underwater polymer cement mortar as a repair material. The antiwashout underwater polymer cement mortars are prepared with various mix proportions using three type polymer dispersions without or with antifoamer. From the test results, the whole antiwashout underwater polymer cement mortars can be cast underwater without segregation like plain mortar. It is apparent that the flexural strength of antiwashout underwater SBR cement mortars with antifoamer at polymer- cement ratios of 5% and 10% is higher than that of plain mortar irregardless of a little low compressive strength.

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Plastic Shrinkage and Durability Characteristics of Fiber Reinforced Polymer-Modified Mortars (섬유보강 폴리머 시멘트 모르타르의 초기수축균열 및 내구특성)

  • Won Jong Pil;Jang Pil Sung;Kim Myeong Kyun;Kong Tae Woong
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.156-159
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    • 2004
  • The intention of this study is to reduce the plastic shrinkage of the polymer modified cement mortar using the PVA fiber. The durability of PVA fiber reinforced polymer cement mortar was also evaluated. The test results of PVA fiber reinforced polymer modified cement mortar were compared with plain polymer modified cement mortar(non-fiber). In conclusion, PVA fiber reinforced polymer modified cement mortar showed an ability to reduce the total crack area and maximum crack width significantly. Also. fiber reinforced polymer modified cement mortar show improved durability performance.

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The Influence of Polymers on the Hydration of Modified Cement System (속경형시멘트의 수화거동에서 폴리머의 영향)

  • Park, Phil-Hwan;Lee, Kyoung Hee
    • Journal of the Korean Ceramic Society
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    • v.44 no.9
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    • pp.496-501
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    • 2007
  • The properties of the polymer-modified mortars are influenced by the polymer film, cement hydrates and the combined structure between the organic and inorganic phases. Also, this quality of polymer modified cement strongly depend on weather condition. To overcome this problem, polymer-modified cement based on rapid setting cement mortars were prepared by varying polymer/cement mass ratio (P/C) with a constant water/cement mass ratio of 0.5. The effect of polymer on the hydration of this polymer cement is studied on different curing temperature. The results showed that the polymer mortar which is modified with rapid setting cement have superior physical strength properties on independent curing temperature. In addition the PIC ratio, the compressive strength, flexural strength, tensile strength and adhesion strength of mortar is enhances and polymer-modified cement based on rapid setting cement is more beneficial to the improvement of the mortar properties in jobsite.

Fundamental Propeties of Premix Type Polymer Cement Mortar (프리믹스 타입 폴리머 시멘트 모르터의 기초적 성질)

  • 연규석;주명기;최동순;김기락;김남길
    • Proceedings of the Korea Concrete Institute Conference
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    • 1997.10a
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    • pp.641-646
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    • 1997
  • Polymer cement mortar which is used as material for aging concrete structures is generally mixed manually and applied on the job site. but, to secure the required quality of the mortar, pre-mixed polymer cement mortar is favored. This study was initiated to four different pre-mixed polymer cement mortars which are produced in Korea. The for pre-mixed mortars were selected and tested with respect to physical and mechanical properties an proved that their qualities were better than those of common cement concrete mortars.

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Tensile Strength and Tensile Adhesive Strengths of Polymer-Modified Mortar with Methyl Methacrylate-Based Latexes (MMA계 라텍스를 혼입한 폴리머 시멘트 모르타르의 인장강도 및 부착강도)

  • Hyung, Won-Gil;Lee, Chan-Tae;Park, Sung-Moo
    • Polymer(Korea)
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    • v.34 no.3
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    • pp.247-252
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    • 2010
  • This paper investigates the effects of the monomer ratios on the typical properties of polymer-modified mortars that contain methyl methacrylate-based latexes. Basic data are also obtained to develop appropriate latexes for cement modifiers. Polymer-modified mortars that contain methyl methacrylate latexes copolymerized with butyl acrylate or ethyl acrylate are prepared for different polymer-cement ratios. They are then tested to obtain the tensile and tensile adhesive strengthes of polymer-modified mortar with methyl methacrylate-based latexes. From the test results, the tensile strength of MB7 polymer-modified mortar was higher than normal cement mortar by a maximum of 94% with a 20% polymer-cement ratio, which was almost twice higher than normal. The tensile adhesive strength of the MB polymer-modified mortar was higher for higher MMA monomer contents and polymer-cement ratios, and increased up to four times than that of normal cement mortar. The basic properties of the polymer-modified mortars are more affected by the polymer-cement ratio than by the monomer ratio, and are improved over unmodified mortar.

Properties of Polymer Modified Mortars Using Re-dispersible Polymer Powders (재유화형 분말수지를 이용한 폴리머 시멘트 모르타르의 특성)

  • Bae, Sang-Chan;Hyung, Won-Gil
    • Journal of the Korea Institute of Building Construction
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    • v.13 no.3
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    • pp.235-241
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    • 2013
  • In this study, a mortar was produced using re-dispersible polymer powders that addresses the defects of aqueous polymer and improves the durability of cement mortar. Also, an attempt was made to examine the properties of polymer modified mortars using re-dispersible polymer powders by strength and durability tests between ordinary Portland cement mortars and polymer modified mortars mixed with aqueous dispersion. The test showed that strength and durability are improved considerably compared with ordinary Portland cement mortar, and the performance of aqueous polymer cement mortar was considerably improved. Accordingly, it is expected that high-quality prepackaged polymer modified mortars can be produced using re-dispersible polymer powders.

A Study on Bond Properties of Plymer Cement Mortar (폴리머시멘트모르터의 부착특성에 관한 연구)

  • Park, Kyung-Sang;Lee, Woong-Jong;Chae, Jae-Hong;Lee, Jong-Ryul;Choi, Long
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.04a
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    • pp.203-208
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    • 1999
  • The purpose of this study is to examine the bond properties of polymer cement mortar. Generally, cement mortar using polymer has been used that recovering the deteriorative concrete structure performance. In this case, it is very important problem to become a monolithic construction by bonding property. In this study, it is evaluated with other properties that adhesion strength between polymer cement mortar and concrete substrate. And polymer cement mortar was compared with plain cement mortar by scanning electron microscope.

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Burn-up Characteristics of Polymer-Modified Cement Mortar Used for Building Repair (고온시에서의 폴리머 시멘트 모르타르의 연소특성에 관한 연구)

  • Kim, Hyung-Jun;Noguchi, Takahumi
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.05a
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    • pp.295-298
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    • 2012
  • Repair and strengthening is necessary to extend the service life of existing buildings. Polymer-modified cement mortar (PCM) has been extensively used as a high performance material particularly for finishing and repairing works in concrete building because of itsexcellent adhesion, waterproofing, resistance to chemical attack, and workability. As PCM contains organic polymer, it is necessary to clarify its properties at high temperature under fire, on which sufficient data are not available. This paper evaluated the burn-up characteristics of polymer-modified cement mortar with cone calorimeter test, non-combustibility test and flammability test with experimental parameters such as the types of polymer, unit-polymer content, polymer-cement ratio and thickness of the specimen.

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