• Title/Summary/Keyword: Pneumatics

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A Study on the Improvement of Release Application Characteristics of Pneumatic Brakes for Freight Train

  • Nam, Seong-Won;Kim, Hyeong-Jin
    • Journal of Mechanical Science and Technology
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    • v.16 no.6
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    • pp.776-784
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    • 2002
  • We have performed experimental studies for the improvements of pneumatic brake systems of freight trains. Currently, most of the freight trains operated by the Korean National Railroad have either empty-load or diaphragm type brake systems. In this study, appropriate methods that the air pressure characteristics in both type of brake systems are in accordance with each other have been investigated. We have also performed running tests using a 30 car-train set to design optimum capacity of a quick release valve. The test results show that the quick release valve is considerably effective in shortening the release time of the diaphragm type brake system. In the case of a normal brake application, the diaphragm type brake system with the quick release valve reduces the release time to 34% of that of the system without the quick release valve. This release time is almost equivalent to that of the empty-load type brake system. Accordance of braking performance in different types of brake systems in a train set is expected to prevent wheel flats and to reduce maintenance costs.

Fine Gap Control System Design Using Pneumatics servo System

  • Kim, Dong-Hwan;Kim, Young-Jin;Jeong, Dae-Hwa
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.111.2-111
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    • 2001
  • The research focuses on controlling a gap to measure the surface defect in semi-conductor fabrication device. The measurement is available accompanying a near field image gap control. In this article, a pneumatic servo system is adopted for the near field gap control. The advantage of the pneumatic servo system is on the preventing the possibility of contacting the device to the wapper surface, fence arising fatal damage. Furthermore, the air from the pneumatic system blows the some particle on the wapper during controlling. The target gap is less than 20 $\mu$m and the gap should keep same amount while the device moves around the surface. The experiment by the pneumatic servo control system is done by employing a simple PID control, and the tracking performance is remarkably verified. The target gap is set from 10 $\mu$m to 100 $\mu$m ...

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Conversion of the Sonic Conductance C and the Critical Pressure Ratio b into the Airflow Coefficient ${\mu}$

  • Grymek Szymon;Kiczkowiak Tomasz
    • Journal of Mechanical Science and Technology
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    • v.19 no.9
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    • pp.1706-1710
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    • 2005
  • In a case of computer simulation used for the verification of pneumatic system performance one of the main problems is that various parameters can be used to describe flow characteristics of the system components. The Standard ISO 6358 offers two parameters: the sonic conductance C and the critical static pressure ratio b, but the parameters can not be directly utilised in an analysis of a pneumatic system. In the standard analysis there is applied the airflow coefficient ${\mu}$, but it is not presented in the vendors' catalogues. In the paper the numerical algorithm for calculation of the airflow coefficient ${\mu}$. (which is required for computer simulation) as a function of sonic conductance C and a critical pressure ratio b (recommended by the standard) is presented. Additionally, because of the iterative character of the described algorithm, an artificial neural network approach to solve the problem is proposed.

Experimental Study on the Pressure Characteristics of Pneumatic Brake for Freight Train (화물열차의 공기제동 압력 특성에 관한 실험적 연구)

  • Nam, Seong-Won;Moon, Kyung-Ho;Lee, Dong-Hyung
    • Proceedings of the KSME Conference
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    • 2000.04b
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    • pp.593-598
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    • 2000
  • Experimental study is conducted to clarify the pneumatic characteristics of brake system for freight train. Empty-load and diaphragm brake systems are mainly installed in the freight trains owned by KNR(Korean National Railroad). Experimental train set is composed of sixteen freight train and one diesel locomotive that are now in use. From the experimental results, in case of commercial brake, empty-load brake system responds to the brake command more slowly than the diaphragm brake system. But, in case of release command, the response time of diaphragm brake system is shorter than that of empty-load one. In the emergency brake test, the decreasing rate of brake pipe pressure of tenth car is almost same that of decreasing rate of commercial brake service.

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Experimental Study on the Improvement of Release Application Characteristics of Pneumatic Brakes for Freight Train (화물열차의 공기제동 완해성능 향상에 관한 실험적 연구)

  • Nam, Seong-Won;Mun, Gyeong-Ho;Lee, Dong-Hyeong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.12
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    • pp.1739-1747
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    • 2001
  • Experimental study has been conducted to clarify the pneumatic characteristics of brake system for freight train and enhance the performance of diaphragm valve. Empty-load and diaphragm valves are installed in pneumatic brake system for freight trains of KNR (Korean National Railroad). Experiments are conducted by using freight train and diesel locomotive in operation. From the experimental results. new quick release valve shortens release time after brake application. In case of normal brake application, the release time is shortened to 34% of the original diaphragm valve. Reducing the release time of pneumatic brake system will be helpful to assure brake-release application and save maintenance efforts like wheel grinding.

A Study on the Equalization of Pneumatic Brake-Release Performance between Various Freight Cars (이종(異種) 화물열차의 제동-완해 공기압성능 균등화에 관한 연구)

  • Nam, Seong-Won;Moon, Kyung-Ho;Lee, Dong-Hyung
    • Proceedings of the KSME Conference
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    • 2001.06b
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    • pp.525-532
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    • 2001
  • Experimental study has been conducted to clarify the pneumatic characteristics of brake system for freight train and enhance the performance of diaphragm valve. Empty-load and diaphragm brake systems are mainly used in the freight trains of KNR (Korean National Railroad). The train set is composed of thirty freight cars and diesel locomotive. From the experimental results, new quick release valve shortens release time after brake application. In case of normal brake application, the release time is short by 34% of that of original diaphragm control valve. It will be expected to assure brake-release application and reduce maintenance efforts.

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A Study on the Development of Multiple Crate Stacking and Picking System (복합 포장용 상자의 보관 및 출하 시스템 개발에 관한 연구)

  • Hong, Min-Sung;Shin, Dae-Ho
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.6
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    • pp.79-85
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    • 2007
  • The modem industry age began when the conveyer system was introduced by Ford to produce model "T". The conveyer system is designed to optimize and maximize mass production of a specific item. Nowadays, however, accommodating to individual tastes has become an important factor in selection of products. Thus, rather than the mass production of one item, producing fewer but a wide variety of goods became important. To give flexibility and elasticity to the conveyer system, a new method of transportation where it is possible to choose a specific item is necessary. Therefore mall quantity and high-volume mass production was decrescent and small quantity batch production was expanded. In this paper, we developed multiple crate stacking and picking system to give flexibility to the conveyer system. First, we verified the conceptually designed system through manufacture. Second, we solved the problems that would happen on the actual field using pneumatic system. Finally, we optimized the system through FEM technique. This system works with stability and fast speed and can improve work efficiency which would minimize the losses resulting from too much dependence on manual labor.

Fabrication and Experiment of Pneumatic Steel Plate Chamfering Machine and Sensor System for Active Control of Chamfering (면취 공정의 능동 제어를 위한 공압식 자동 강재 면취기와 센서 시스템의 제작 및 실험)

  • Na, Yeong-min;Lee, Hyun-seok;Kim, Min-hyo;Park, Jong-kyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.12
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    • pp.80-86
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    • 2020
  • With the exception of welding activities, it is forbidden to use electricity in shipyards, owing to safety concerns such as the possibility of fire, explosions, and short circuits. In this paper, an automatic chamfering machine using pneumatics is proposed for use in such environments. Customers specify their requirements and the machine derives the corresponding theoretical design conditions. The proposed machine was used to perform 3D modeling, and its suitability and performance were confirmed via cutting experiments of the manufactured device. Two types of sensors may be used in this system: contact and non-contact. In the case of the contact type, an end-stop switch that can recognize the end of the material is installed, and when the machine reaches the end of the material, the end-stop switch is operated to cut off the air pressure. In the non-contact type, four sensors were used: photonic, ultrasonic, metal detection, and encoder. The use of the four sensors was repeated 30 times, and the average error determined. Thus, the optimum sensor was identified.

Fabrication of a Breathing Assist Device for Saxophone Players with Breathing Problems

  • Kato, Tomonori;Ashikari, Tadataka;Matoba, Chikara;Mawatari, Asashi;Thumwarin, Pitak
    • Journal of Drive and Control
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    • v.18 no.4
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    • pp.72-76
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    • 2021
  • The aim of this study was to establish a breathing assist system for saxophone players with breathing problems. Although the saxophone is a popular wind instrument with a reed in its mouthpiece, it can be difficult for people with breathing problems to play this instrument, as it requires adequate breath support for deep and even long breaths. To solve this problem, the authors propose a breathing assist device, which functions like a pneumatic master-slave amplifier, for saxophone players with breathing problems. First, the proposed device is fabricated. Second, the effectiveness of the breathing assist device as a master-slave amplifier is confirmed through experiments. Third, the dynamic characteristics of the device are tested up to 10 Hz, and they demonstrate that the device responds well for up to approximately 5 Hz.