• 제목/요약/키워드: Pneumatic hammer

검색결과 9건 처리시간 0.023초

공압식 헤머피닝을 이용한 용접부 피로수명 연장기술 연구 (Research for Fatigue Life Extension Techniques in Weldments via Pneumatic Hammer Peening)

  • 한정우;한승호
    • 대한기계학회논문집A
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    • 제33권8호
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    • pp.842-848
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    • 2009
  • Fatigue failures are often occurred at welded joints where stress concentrations are relatively high due to the joint geometry. Although employing good detail design practices by upgrading the welded detail class enables to improve the fatigue performance, in many cases, the modification of the detail may not be practicable. As an alternative, the fatigue life extension techniques that reduce the severity of the stress concentration at the weld toe region, remove imperfections and introduce local compressive welding residual stress, have been applied. These techniques are also used as definite measures to extend the fatigue life of critical welds that have failed prematurely and have been repaired. In this study, a hammer peening procedure for using commercial pneumatic chipping hammer was developed, and the effectiveness is quantitatively evaluated. The pneumatic hammer peening makes it possible to give the weld not only a favorable shape reducing the local stress concentration, but also a beneficial compressive residual stress into material surface. In the fatigue life calculation of non-load carrying cruciform specimen treated by the pneumatic hammer peening, the life was lengthened about ten times at a stress range of 240MPa, and fatigue limit increased over 65% for the as-welded specimen.

다구찌 기법을 이용한 Down-the-Hole Hammer의 타격성능 최적화에 관한 연구 (Performance Optimization of Down-the-Hole Hammer Using Taguchi Method)

  • 신대영;송창헌
    • 대한기계학회논문집A
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    • 제36권1호
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    • pp.109-116
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    • 2012
  • 현재 천공장비 및 천공방법에 대한 많은 연구가 진행되고 있지만 DTH hammer의 타격성능을 규명하고 최적화에 대한 연구는 전무하다. 또한 DTH drilling의 시험 장비를 구축하기 위해서는 막대한 비용과 많은 시간이 요구되기 때문에 성능규명에 있어 시험적으로 접근하기가 매우 곤란한 실정이다. 따라서 본 논문에서는 DTH hammer의 구동원리를 파악 후 공압 해석을 이용하여 구동 특성 및 성능을 규명하였다. 또한 실험계획법을 이용하여 DTH hammer의 성능에 영향력이 있는 설계인자를 도출하고 이를 다구찌 기법에 적용해 DTH hammer의 타격성능인 타격수와 타격에너지의 최적화에 대한 연구를 수행하였다.

8인치급 다운더홀(DTH) 해머의 모델링 및 설계 인자에 따른 영향도 분석 (Analysis of the Influence of the Design Factors and Modeling for the 8inch Class Down-the-Hole Hammer)

  • 이충노;홍기창;정헌술
    • 드라이브 ㆍ 컨트롤
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    • 제14권4호
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    • pp.1-8
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    • 2017
  • The Down-the-Hole hammer is one of the pneumatic drill equipment used for grinding, drilling, and mining. One the advantages of which is that a reduction work efficiency at deep site are relatively small compared to other drilling methods. Due to the large vibration in the underground area, it is difficult to measure the performance of the hammer, and hammer testing requires substantial production cost and operating expenses so research on the development of the hammer is insufficient. Therefore, this study has developed a dynamic simulation model that apprehends the operating principles of an 8-inch DTH hammer and calculates performance data such as performance impact force, piston speed, and BPM. By using the simulation model, design factors related to strike force and BPM were selected, and the influence of each design factors on performance was analyzed through ANOVA analysis. As a result, be the most important for BPM and the strike force are position of upper port that push the piston in the direction of the bit and in BPM, the size of the empty space between the bits and the piston is the second most important design factor.

다운더홀(DTH) 해머의 모델링 및 실험 (Modelling and Test of Down-the-Hole Hammer)

  • 황운규
    • 드라이브 ㆍ 컨트롤
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    • 제12권2호
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    • pp.34-38
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    • 2015
  • Research and development of mineral resource related products has progressed with the increased need to develop mineral resources. The DTH hammer is one a resultant product. However, due to particular work conditions of underground drilling, it is difficult to obtain direct data on the DTH Hammer. A DTH drill rig requires a lot of money and time for actual testing. This thesis aimed to resolve this problem by using CAE. First, the structure of the DTH hammer and the movement was analyzed. Next, a standard model based on simulation was proposed and then experimentation and comparison verification was conducted. In addition, the verified models were applied to products of various sizes, and the models used in simulation were compared by conducting field tests.

실험설계법을 이용한 다운더홀(DTH) 해머의 최적화 (Optimization of Down-the-Hole Hammer Using Experimental Design Method)

  • 황운규;임종혁
    • 대한기계학회논문집A
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    • 제40권6호
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    • pp.603-611
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    • 2016
  • 광물시장 성장과 함께, 고효율 DTH 해머 필요성이 함께 증가되고 있다. 그러나 DTH 해머는 지하 천공이라는 작동조건의 특성 때문에, 실험 데이터의 직접 취득이 어렵고, 실제 테스트를 하기 위해서는 DTH 드릴 리그와 많은 운용비를 필요로 한다. 본 연구에서는 이러한 DTH 해머의 제품개발 시간과 비용의 문제점을 컴퓨터 시뮬레이션을 이용하여 해결하고자 하였다. 이전 연구에서DTH 해머구조와 동작 원리를 분석하고, 시뮬레이션을 이용한 표준 모델을 제시하고, 그것을 실험과 비교 검증하였다. 이를 바탕으로 본 논문에서는 실험설계법을 이용하여DTH 해머의 타격에너지와 효율에 관한 제어인자를 도출하고, 이에 관한 최적화를 시도하였다. 그 결과 타격에너지를 14.9% 효율은 3.3% 높이는 결과를 얻었다.

에어챔버 설치에 따른 펌프관로계의 수격현상 (Water-hammer in the Pump Pipeline System with and without an Air-Chamber)

  • 이선곤;양철수
    • 한국안전학회지
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    • 제26권1호
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    • pp.1-7
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    • 2011
  • When the pumps stopped in the operation by the power failure, the hydraulic transients take place in the sudden change of a velocity of pipe line. Each and every water hammer problem shows the critical stage to be greatly affected the facts of safety and reliability in case of power failure. The field tests of the water hammer executed at Cheong-Yang booster pump station having an air chamber. The effects were studied by both the practical experiments and the CFD(Computational Fluid Dynamics : Surge 2008). The result states that the system with water hammering protection equipment was much safer when power failure happens. The following data by a computational fluid dynamic analysis are to be shown below, securing the system stability and integrity. (1) With water hammering protection equipment. (1) Change of pressure : Up to $15.5\;kg/cm^2$ in contrary to estimating $16.88\;kg/cm^2$. (2) Change rate of water level : 52~33% in contrary to estimating 55~27%. (3) Note that the operational pressure of pump runs approx. 145 m, lowering 155 m of the regularity head of pump. (4) Note that the cycle of water hammering delays from 80 second to 100 second, together with easing the function of air value at the pneumatic lines. (2) Change of pressure without water hammering protection equipment : Approximate $22.86\;kg/cm^2$. The comprehensive result says that the computational fluid dynamics analysis would match well with the practical field-test. It was able to predict Max. or Min. water hammering time in a piping system. This study aims effectively to alleviate water hammering in a pipe line to be installed with air chamber at the pumping station and results in making the stability of pump system in the end.

자동차 조립공정에서 공기압력식 진동공구의 국소진동평가 (Assessment of Vibration Produced by Pneumatic Hand Tools Used in Automobile Assembly)

  • 김선술;백남원
    • 한국산업보건학회지
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    • 제6권1호
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    • pp.1-16
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    • 1996
  • This study was conducted at an automobile assembly line located in Kyonggi-do, Korea from January 16 to February 28, 1995. The purposes of this study were to assess worker exposures to hand-arm vibration and the performance of gloves for reduction of vibration. The exposure to vibration was measured using to the ISO 5349(1986) method. Vibration acceleration and frequency spectra for each tool were determined on-line replicating actual working conditions and analyzed together with exposure time for evaluating individual worker exposure. Eight pneumatic hand tools, 60 workers exposured to hand-arm vibration, and three pairs of gloves were involved in this study. Results are summarized as follows. 1. Dominant frequencies of vibration for all tools(n=8) measured in this study ranged from 250 Hz to 800 Hz. 2. There was no significant correleration between dominant frequencies and free running speed (p>0.05). 3. Total predicted exposure times of using impact, hammer type did not exceed 40 minutes, but metal finish task, using grinder and sander exceeded 40 minutes. Total exposure time affected significantly the frequency-weighted, 4 hr equivalent acceleration. 4. Predicted prevalence and observed exposure period data were compared in workers(n=60), according to ISO 5349. In this results, 23(50.0 %) and 24(48.07 %) persons exceeded the mean latency periods for vibration-induced white finger(VWF) at 10 % (n=46) and 50 % (n=52) standards, respectively. On the basis of ISO equation, mean latent periods for VWF were 3.23, 4.72 years at 10 %, 50 % standards, respectively. 5. Reduction of vibration by gloves was evaluated. Since impact pneumatic tools produced low frequency vibrations, conventional gloves did not provide any protection. Gloves A and C amplify somewhat the signal at frequency below 400 Hz; the attenuation increases progressively by frequency to reach 18 dB ($7.94{\times}10^{-6}m/s^2$) at 1,000 Hz, slightly worsening Glove B did not provide any protection and made the situation slightly worse. However, since they make the hands warm, the occurrence of vibration-induced white fingers may be reduced.

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