• Title/Summary/Keyword: Pneumatic cushioning cylinder

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Experimental Study of Cushioning Pneumatic Cylinder with Meter In/Meter Out Control System (메타인 및 메타아웃 제어에 의한 공기압 실린더의 쿠션특성에 관한 실험적 연구)

  • 김동수;이상천
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.2
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    • pp.97-104
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    • 2000
  • Pneumatic cylinder is widely used for mechanical handling systems. Often, the impact occurs at the both ends points of pneumatic cylinder and generates destructive shock with in the structural operating members of the machine or equipment. To reduce the damage of system, therefore, shock absorbing devices are required. Cushioning of pneumatic cylinders at one or both ends of piston stroke is used to reduce the shock and vibration. The cylinder body have to withstand under high velocity and load. In this research, the pneumatic cushioning cylinder moving tests have been conducted for different load mass and supply pressure. The velocity of pneumatic cylinder actuation system with multiple orifice cushion sleeve which is set vertically controled with meter-in/out system. This study examines the dynamic characteristics of pneumatic cylinder with cushion devices. It turns out that the cushion pressure is mainly a function of the external load rather than the supply pressure. The cushion region characteristics was also revealed in the meter-in system.

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Experimental Study on Cushioning Characteristics of Pneumatic Cylinder with Meter-In/Meter-Out Control

  • Kim, Dong-Soo;Lee, Sang-Chun
    • International Journal of Precision Engineering and Manufacturing
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    • v.3 no.1
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    • pp.57-65
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    • 2002
  • Pneumatic cylinder is widely used fur mechanical handling systems. Often, the impact occurs at the both ends points of pneumatic cylinder and generates the destructive shock with in the structural operating members of the machine or equipment. To reduce the damage of system, therefore, shock absorbing devices are required. Cushioning of pneumatic cylinders at one or both ends of piston stroke is used to reduce the shock and vibration. The cylinder body have to withstand under conditions of high velocity and load. In this research pneumatic cushioning cylinder moving tests have been conducted for different load mass and supply pressure. The velocity of pneumatic cylinder actuation system which is set vertically with multiple orifice cushion sleeve is controled with the meter-in/out control system. This study examines the dynamic characteristics of pneumatic cylinder which are used as cushion devices. It turns out that the cushion pressure is mainly a function of the external load rather than the supply pressure. The cushion region characteristics was also revealed in the meter-in control system.

Cushion Characterics at Cushioning Zones of Pneumatic Cushion Cylinder by Orifice Existence of Cushion Sleeve (공압 쿠션실린더에서 쿠션슬리브의 오피리스 유.무에 따른 쿠션영 역에서 쿠션특성)

  • 박재범;염만오;장성철
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.435-439
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    • 2002
  • In the pneumatic system, pneumatic cylinder is wildly used to factory automation. In general, Pneumatic cylinder problems are occured with colliding to stroke end part at which piston collide to end-cap, head cap and tube when piston is loading. This appearances have a short life of cylinder and is due to system destruction. This study examines the dynamic characteristics of pneumatic cushioning cylinder and cushion sleeve design. At head part cushion chamber for the vertical experimental, The decisions of cushioning effect and the results of the experimental research are obtained to the followings: i) The cushioning effects could acqure to the reserch, if the compressible energy is more than kinetic ones. ii) The collision of piston and head cover could acqure to the research, if the kinetic energy is more than compressible iii) If the load increase to the rolling car, the cushion region pressures would increase and the dynamic force.

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Computer Simulation and Modeling of Cushioning Pneumatic Cylinder (공기압 실린더의 쿠션특성에 관한 모델링 및 컴퓨터 시뮬레이션)

  • 이상천
    • Journal of Advanced Marine Engineering and Technology
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    • v.23 no.6
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    • pp.794-805
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    • 1999
  • Pneumatic cushioning cylinders are commonly employed for vibration and shock control. A mathematical simulation model of a double acting pneumatic cushioning cylinder designed to absorb shock loads is presented which is based on the following assumptions; ideal equation of state isentropic flow through a port conservation of mass polytropic thermodynamics single degree of freedom piston dynamics and energy equivalent linear damping. These differential equation can be solved through numerical integration using the fourth order Runge-Kutta method. An experimental study was conducted to validate the results obtained by the numerical integra-tion technique. Simulated results show good agreement with experimental data. The computer simulation model presented here has been extremely useful not only in understanding the has been extremely useful not only in understanding the basic cushioning but also in evaluating different designs.

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Comparison of Cushion Performance on Parameter Changes in High Speed Pneumatic Cylinder Driving System (공기압 실린더 고속 구동시스템에서 파라미터 변화에 따른 쿠션성능 비교)

  • Kim, Do Tae;Jang, Zhong Jie
    • Journal of Drive and Control
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    • v.12 no.4
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    • pp.54-59
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    • 2015
  • Due to the tendency to use high speed pneumatic cylinders to improve productivity, cushioning devices are adopted to decelerate the piston motion of pneumatic cylinders to reduce noise, vibration, and impact. This paper presents a comparison of the cushion characteristics of a high speed pneumatic cylinder with a relief valve type cushioning device. The system parameters selected are the damping coefficient, Coulomb friction, heat transfer coefficient, and cracking pressure of the relief valve in the air cushioning device. The integral of the time multiplied square error (ITSE) is used to quantitative measure the cushioning performance to assess the effect of varying these. The cushioning performance achieved good results when the ITSE is a minimum value. In a comparison of the piston displacement and velocity with the variations in system parameters, the heat transfer coefficients are not as significantly affected as the other. Also, the cracking pressure of the relief valve is mainly affected by the pressure and temperature in the cushion chamber.

Analysis of Cushion Mechanism with Relief Valve for High-Speed Pneumatic Cylinders (고속 공기압 실린더용 릴리프밸브형 쿠션기구의 특성 해석)

  • Kim, Do-Tae;Zhang, Zhong Jie
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.3
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    • pp.95-103
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    • 2010
  • This paper presents a simulation model of a double-acting high-speed pneumatic cylinder with a relief valve type cushion mechanism. The model predicts piston motion, mass flow rate, pressure and temperature time histories of cushion chamber. Of interest here is to investigate the cushioning effect of varying the piston and piston-rod diameter, cushion ring diameter and length, and stoke in cushion mechanism. As a result, this cushion mechanism is found to be adequate under high-speed driving of pneumatic cylinders. The simulation model proposed here will be very useful to analyze the dynamic characteristics and to improve or design the better cushion mechanism in high-speed pneumatic cushion cylinders.

Cushion Characterics at Cushioning Zones of Pneumatic Cushion Cylinder According to the Shape of Cushion Sleeve (공압 쿠션실린더에서 쿠션슬리브의 오리피스 형상에 따른 쿠션영역에서 쿠션특성)

  • 박재범;염만오
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.440-445
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    • 2002
  • 공압쿠션실린더(${\psi}80{\times}500^{st}$)의 쿠션장치인 쿠션슬리브(${\psi}20{\times}28^{st}$) 4종(Model #a, Model #b, Model #c, Model #d) 모델을 제작하여 수직하강하는 실린더에 각각 장착한 후, 각 모델에 따라 압력과 부하 특성을 비교하였다. 동일한 실험조건인 공급압력($5kg_{f}/$\textrm{cm}^2$)과 부하하중($70kg_{f}$)에서 각 모델별 실험을 실행하였다. 각 모델별 실험에서, Model #c의 쿠션슬리브인 경우가 가장 적합한 형상임을 알 수 있었다.

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