• Title/Summary/Keyword: Pneumatic Conveying

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Operation Characteristics of Pilot-Scale Gasification System for Coal Syngas Production (석탄 합성가스 제조를 위한 pilot급 가스화 시스템 운전특성)

  • Chung, Seok-Woo;Jung, Woo-Hyun;Lee, Seung-Jong;Yun, Yong-Seung
    • New & Renewable Energy
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    • v.3 no.4
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    • pp.90-97
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    • 2007
  • Gasification has been regarded as a very important technology to decrease environmental pollution and to obtain higher efficiency. The coal gasification process converts carbon containing coal into a syngas, composed primarily of CO and $H_2$. And the coal syngas can be used as a source for power generation or chemical material production. This paper illustrates the opeartion characteristics and results of pilot-scale coal syngas production facilities. The entrained-bed pilot scale coal gasifier was operated normally in the temperature range of $1,300{\sim}1,400^{\circ}C,\;2{\sim}3kg/cm^2$ pressure. And Indonesian KPC coal produced syngas that has a composition of $46{\sim}54%\;CO,\;20{\sim}26%\;H_2,\;and\;5{\sim}8%\;CO_2$.

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Technology Development of High Pressure Coal Feeding for Dry-Type Coal Gasifier Application (건식 석탄가스화기 적용을 위한 고압 미분탄 공급 기술 개발)

  • Chung, Seok-Woo;Yoo, Sang-Oh;Lee, Sun-Ki;Lee, Seung-Jong;Yun, Yong-Seung
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.852-855
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    • 2009
  • 고압 미분탄 공급 기술은 건식 석탄가스화기 시스템의 안정적인 연속운전을 위한 핵심이 되는 기술로서, 본 연구에서는 스크류피더 방식 및 기류수송 방식의 pilot급 고압 미분탄 공급장치를 이용한 미분탄 공급량 제어 기술 개발을 진행하였다. 그리고, 일반적으로 dense phase 형태로 다량의 미분탄을 공급하는 기류수송 방식 고압 미분탄 공급장치에서 가스화기로 공급되는 미분탄의 공급량을 감소시키기 위하여 다공 chamber를 통하여 가압 질소를 공급할 경우, 차압이 증가함에 따라 미분탄의 공급량이 증가하기는 하지만 lean 또는 medium phase 형태로 미분탄 공급량 제어가 가능함을 확인할 수 있었다.

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Optimization analysis on collection efficiency of vacuum cleaner based on two-fluid and CFD-DEM model

  • Wang, Lian;Chu, Xihua
    • Advances in Computational Design
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    • v.5 no.3
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    • pp.261-276
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    • 2020
  • The reasonable layout of vacuum cleaner can effectively improve the collection efficiency of iron filings generated in the process of steel production. Therefore, in this study, the CFD-DEM coupling model and two-fluid model are used to calculate the iron filings collection efficiency of vacuum cleaner with different inclination/cross-sectional area, pressure drop and inlet angle. The results are as follows: The CFD-DEM coupling method can truly reflect the motion mode of iron filings in pneumatic conveying. Considering the instability and the decline of the growth rate of iron filings collection efficiency caused by high pressure drop, the layout of 75° inclination is suggested, and the optimal pressure drop is 100Pa. The optimal simulation results based on two-fluid model show that when the inlet angle and pressure drop are in the range of 45°~65° and 70Pa~100Pa, larger mass flow rate of iron filings can be obtained. It is hoped that the simulation results can offer some suggestion to the layout of vacuum cleaner in the rolling mill.

Operation Characteristics of Pilot-Scale Gasification System for Coal Syngas Production (석탄 합성가스 제조를 위한 pilot급 가스화 시스템 운전특성)

  • Chung, Seok-Woo;Jung, Woo-Hyun;Lee, Seung-Jong;Yun, Yong-Seung
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.429-432
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    • 2007
  • Gasification has been regarded as a very important technology to decrease environmental pollution and to obtain higher efficiency, The coal gasification process converts carbon containing coal into a syngas, composed primarily of CO and $H_2$. And the coal syngas can be used as a source for power generation or chemical material production. This paper illustrates the operation characteristics and results of pilot-scale coal syngas production facilities. The entrained-bed pilot scale coal gasifier was operated normally in the temperature range of $1,300{\sim}1,400^{\cdot}C$, $2{\sim}3kg/cm^2$ pressure. And Indonesian KPC coal produced syngas that has a composition of $46{\sim}54$% CO, $20{\sim}26$% $H_2$, and $5{\sim}8$% $CO_2$.

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A Study on the Development of Gantry Loader Systems and Jigs for Transferring Complexy Shaped Materials (복잡한 형상의 소재를 이송하기 위한 갠트리 로더 시스템과 지그 개발에 대한 연구)

  • Kong, Jeong-Ri
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.12
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    • pp.67-72
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    • 2019
  • In manufacturing sites that process and produce parts in large quantities for the automotive and electronics industries, users require the reducing of costs and shortened delivery times. To meet these demands, an increase in the number of processes and an decrease in assembly times need to be addressed. Gantry loaders currently on the market in Korea are mostly used for processing lightweight and simple shapes and are not suitable for conveying and processing complex shapes such as automobile engines and aircraft parts. This makes it difficult to mount the material in place. This study aims to smoothen the transportation of complex shapes through the development of jigs and various approaches in the installation of the feed shaft by researching the gantry loader system for transporting multiple materials with complex shapes.

Effects of Screen Packing Materials an Gas Discharge Dust Containing (함진기체의 배출에 미치는 금망 충진물의 영향)

  • 홍영호;함영민
    • Journal of the Korean Society of Safety
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    • v.8 no.4
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    • pp.120-126
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    • 1993
  • This work was carried out to investigate the effects of solid mass flow rate, mean particle diameter and mesh number of screen packing material on minimum carrying velocity, which defined as the superficial gas velocity of the upper limit of chocking phenomenon. Vertical pneumatic conveying was studied on a 4.6cm 1. D. pipe, 180cm in length. Experiments were performed in both the empty and the screen-packed pipe. It was also examined the effect of superficial gas velocity, solid mass flow, mean particle diameter, and mesh number of packing material on pressure drop. Minimum carrying velocity in screen packed-pipe was lower than that in an empty pipe. besides minimum carrying velocity was decreased with increase in mesh number of screen packing material. The pressure drop In vortical packed-pipe was Increased with superficial gas velocity, mean particle diameter, and mesh number of screen packing material.

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Modeling of a Small Group Scale TMR Plant for Beef Cattle and Dairy Farm in Korea(I) - Development of TMR Plant Model - (한우 및 낙농 단지용 소형 TMR 플랜트 모델 개발(I))

  • Ha, Yu-Shin;Hong, Dong-Hyuck;Park, Kyung-Kyoo
    • Journal of Biosystems Engineering
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    • v.34 no.5
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    • pp.342-350
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    • 2009
  • Currently TMR feed produced in commercial plant is one of the major source to feed cattle for both beef and dairy farm. However, because of lack of cutting and mixing system for utilizing domestic produced firmly baled round roughage in commercial TMR plant, these commercial TMR feed can not satisfy to farmers both in quality and price points of view. In order to solve these problems, a farm group size TMR plant model was developed in this study. The model plant was consist of round bale receiving and cutting system, pneumatic conveying system for transfer the roughage which was cut at the cutter to TMR mixer through pneumatic conveyor, TMR mixer enable to soften the stiff rice strew and to mix with other ingredients, finished feed bin which can be transfer to either packing system or individual farm, packing system by tycon bag which contains 400 kg unit and bulk unloading system to individual farmer. Also, a simulation model ARENA was applied to the model system in order to evaluate and check the production rate in each unit process and operation rate of total system and to find out if there are any clogged unit system obstructing the smooth flow of the total process flow. Processing cycle for produce one batch of the model plant was less than 30 minutes. Thus, it will take less than four hours for producing 16 tons per day equivalent to 1,000 beef cattle's daily feed.

DISCRETE PARTICLE SIMULATION OF DENSE PHASE PARTICULATE FLOWS

  • Tsuji Y.
    • 한국전산유체공학회:학술대회논문집
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    • 2005.10a
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    • pp.11-19
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    • 2005
  • First, methods of numerical analysis of gas-particle flows is classified into micro, meso and macro scale approaches based on the concept of multi-scale mechanics. Next, the explanation moves on to discrete particle simulation where motion of individual particles is calculated numerically using the Newtonian equations of motion. The author focuses on the cases where particle-to-particle interaction has significant effects on the phenomena. Concerning the particle-to-particle interaction, two cases are considered: the one is collision-dominated flows and the other is the contact-dominated flows. To treat this interaction mathematically, techniques named DEM(Distinct Element Method) or DSMC (Direct Simulation Monte Carlo) have been developed DEM, which has been developed in the field of soil mechanics, is useful for the contact -dominated flows and DSMC method, developed in molecular gas flows, is for the collision-dominated flows. Combining DEM or DSMC with CFD (computer fluid dynamics), the discrete particle simulation becomes a more practical tool for industrial flows because not only the particle-particle interaction but particle-fluid interaction can be handled. As examples of simulations, various results are shown, such as hopper flows, particle segregation phenomena, particle mixing in a rotating drum, dense phase pneumatic conveying, spouted bed, dense phase fluidized bed, fast circulating fluidized bed and so on.

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Prediction and improvement of the solid particles transfer rate for the bulk handing system design of offshore drilling vessels

  • Ryu, Mincheol;Jeon, Dong Soo;Kim, Yooil
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.7 no.6
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    • pp.964-978
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    • 2015
  • Numerous experiments with a scaled pilot facility were carried out to compare the relative bulk transfer performance of three special devices for applications to drilling systems. The pipe diameter for bulk transportation was 3 in., which corresponds to around half of the actual system dimensions. Two different pressures, 3 and 4 bar, were considered to check the relative performance under different pressure conditions at a bulk storage tank. And to make a practical estimation method of the bulk transfer rate at the early design stages of the bulk handling system, a series of experiments were conducted for real scaled bulk handing systems of two drilling vessels. The pressure drops at each pipe element as well as the bulk transfer rates were measured under different operating conditions. Using the measured results, the friction factor for each pipe element was calculated and a procedure for transfer rate estimation was developed. Compared to the measured transfer rate results for other drilling vessels, the estimated transfer rates were within a maximum 15% error bound.

High Pressure Operation Characteristics of Pilot Scale Entrained-Bed Gasification System Using ABK Coal (ABK탄을 이용한 pilot급 분류층 석탄가스화기 시스템의 고압 운전특성)

  • Chung, Seokwoo;Yoo, Sangoh;Jung, Woohyun;Lee, Seungjong;Yun, Yongseung
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.105.2-105.2
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    • 2010
  • 석탄의 직접 연소 대신 고온/고압의 조건에서 불완전연소 및 가스화 반응을 통하여 일산화탄소(CO)와 수소($H_2$)가 주성분인 합성가스를 제조하여 이용하는 석탄 가스화 기술은 현실적인 에너지원의 확보를 위한 방법인 동시에 이산화탄소를 저감할 수 있는 기술이라 할 수 있다. 따라서, 본 연구에서는 non-slagging 방식의 pilot급 분류층 석탄가스화기를 대상으로 고압 미분탄공급장치, 합성가스 냉각장치, 고온 집진장치 등을 연계하여 상용급 석탄가스기와 유사한 $1,300^{\circ}C$, 20 kg/$cm^2$의 운전조건에서 미분탄의 안정적인 공급을 통한 양질의 합성가스 제조 및 제조된 합성가스의 분기 공급특성 시험을 진행하였다. 그리고, 고압 미분탄공급장치는 공급호퍼에 저장된 미분탄을 고온/고압 조건으로 운전되는 석탄가스화기에 공급하기 위한 설비로서, 이러한 고압 미분탄공급장치를 이용한 기류수송 방식의 미분탄 공급 기술은 가스화기 설계 및 운전제어 기술과 더불어 석탄가스화기 시스템의 안정적 연속운전을 위한 가장 핵심적인 기술 중 하나라고 할 수 있다. 따라서, 본 연구에서는 아역청탄인 인도네시아 ABK탄을 대상으로 향후 dense phase 고압 기류수송을 목적으로 하는 고압 미분탄공급장치의 성능특성을 시험을 진행하였는데, 시험 결과 73 kg/h 조건에서 20 kg/$cm^2$의 가스화기에 대한 안정적인 미분탄 공급특성을 확인할 수 있었으며, 이러한 미분탄 공급 조건에서 CO 40~45%, $H_2$ 16~20%, $CO_2$ 5~8% 조성의 양질의 합성가스를 평균적으로 $230{\sim}50Nm^3/h$ 안정적으로 제조할 수 있었다.

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