• Journal of Welding and Joining
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• 제34권3호
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• pp.17-22
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• 2016

In terms of mechanical and metallurgical characteristics, the effect of tool plunge depths(0.2, 0.5, 0.7, 1.0, 1.5mm) on weldability in dissimilar Al5083-O/DP590 friction spot joint has been clarified. From the results, it is found that the stirred nugget was stably formed at a plunge depth of more than 0.7mm, which is caused by improved stirring action against each other material. With increasing a plunge depth, the thickness of intermetallic compound(IMC) layer in Al5083-O/DP590 joint has a tendency to increase. The tensile shear strength reaches to the maximum failure load of 6.5kN at a plunge depth of 0.7mm due to relatively small decrease in the thickness of Al5083-O sheet and relatively minute thickness of IMC layer, compared with those of other plunge depth conditions.

• 물과 미래
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• 제20권3호
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• pp.237-245
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• 1987

경사정지수역으로 유입되는 밀도류의 거동이 흐름의 지배방정식인 연속방정식 운동량보존식 및 추적물수송식에 의하여 수치적으로 해석된다. 최대여행거리와 안정 plunge point는 바닥경사와 유입밀도 Froude 수 $Fr_e$에 지배를 받는다. 또한 그들은 바닥밀도류의 상부나 plunge point의 하류에 형성된 와와 밀접한 관계가 있다. Plunge depth는 바닥경사와 $Fr_e$의 함수이고, 본 수치실험에서 얻은 plunge depth는 발표된 실험자료나 해석해와 비교적 잘 맞았으며 이에 관한 예측식이 유도되었다.

• 대한기계학회논문집A
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• 제23권6호
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• pp.881-894
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• 1999

Cylindrical plunge grinding is widely used for final machining process of precision parts such as automobile, aircraft, measurement units. But in order to make parts which have high precision accuracy and high surface integrity, it is necessary to consider grinding characteristics due to accumulation phenomena of grinding wheel in plunge grinding process. In this study, in order to examine closely plunge grinding process, grinding power, grinding force, real depth of cut are monitored in transient state, steady state and spark out state. As the result, it is shown that grinding power and force are affected by dressing condition, depth of cut and speed ratio and that there exist threshold grinding force and it also affected by dressing condition. Also considered effects of grinding conditions on surface roughness and roundness of workpiece

• 한국정밀공학회지
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• 제16권12호
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• pp.54-59
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• 1999

High precision internal plunge grinding is difficult because of the decrease in the quill stiffness due to the small diameter of wheel. In this paper, the characteristics of internal plunge grinding were investigated. Grinding experiments were performed at various grinding conditions with vitrified bonded CBN wheels. The grinding period was assumed to be consisted of rough grinding and fine grinding. The classification of grinding was determined int terms of the normal grinding forces and actual depth of cut. The experimental results indicate that the higher depth of cut and infeed speed result in the longer rough grinding time. The maximum normal grinding force was nearly equal to the static force and it decreases exponentially as the grinding continues.

• 한국분말재료학회지
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• 제20권4호
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• pp.302-307
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• 2013

A5J32-T4 and A5052-H32 dissimilar aluminum alloy plates with thickness of 1.6 and 1.5 mm were welded by friction stir lap welding (FSLW). The FSLW were studied using different probe length tool and various welding conditions which is rotation speed of 1000, 1500 rpm and welding speed of 100 to 600 mm/min and material arrangement, respectively. The effects of plunge depth of tool and welding conditions on tensile properties and weld nugget formation. The results showed that three type nugget shapes such as hooking, void, sound have been observed with revolutionary pitch. This plunge depth and material arrangement were found to effect on the void and hooking formation, which in turn significantly influenced the mechanical properties. The maximum joint efficiency of the FSLWed plates was about 90% compared to base metal, A5052-H32 when the A5052-H32 was positioned upper plate and plunge depth was positioned at near interface between upper and lower plates.

• 물과 미래
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• 제27권3호
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• pp.35-43
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• 1994

여수로 하류부의 감세지내 세굴이 설계 기준치 이상으로 진전될 경우 여수로나 댐의 구조적 안정성을 위협하게 되는 심각한 상황이 야기되므로 감세지내의 극한 세굴깊이 예측에 대한 많은 연구들이 이루어져왔으나 감세지의 설계에 필수적인 세굴능의 분포특성에 대한 연구는 거의 이루어지지 않았다. 따라서 본 연구에서는 여수로나 관거로부터 방류되는 이 비점착성 하상에 도달되는 원형의 이상적인 모델을 개발하여 감세지 하상에서의 세굴능 분포를 측정하였다. 실험 연구결과 동일한 입사각의 경우 세굴분포는 의 수리학적 특성이나 감세지 깊이에 관계없이 실험 범위내에서는 기하학적으로 유사하다는 사실과 감세지의 설계목적만을 위한 세굴능의 분포형태는 의 입사각에 관계없이 실험 범위내에서는 하나의 식으로 표현될 수 있다는 사실을 통계학적 분석을 통하여 알아내었다. 또한 유도된 세굴분포식을 이용한 결과 실측치와 잘 일치됨을 확인하였다. 잘 일치됨을 확인하였다.

• 한국기계가공학회지
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• 제15권1호
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• pp.68-73
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• 2016

In this paper, the grinding characteristics in internal grinding methods(plunge, thrust) were studied with vitreous CBN wheels using machining center. Grinding experiments were performed according to the same material removal rate conditions such as a wheel speed, depth of cut and workpiece speed. And the grinding force, machining error and grinding ratio were investigated though these experiments. Based on the experimental results, the grinding characteristics on internal grinding methods were compared.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1997년도 추계학술대회 논문집
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• pp.961-964
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• 1997

In this paper, grinding characteristics of ultra high speed cylindrical plunge grinding was investigated by use of vitrified CBN wheel. From the experimental result, it was convinced that grinding power is decreased according to the increase of wheel and workpiece speed due to changing of grinding mechanism which decreases depth of cut and length of contact curve according to increment of wheel speed. And also, stock removal reduction of each gram lead to improvement of surface roughness by increasing the wheel speed.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2013년도 춘계학술대회 논문집
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• pp.637-638
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• 2013

• 한국기계가공학회지
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• 제19권10호
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• pp.98-104
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• 2020

Recently, friction stir welding of dissimilar materials has become one of the biggest issues in lightweight and eco-friendly bonding technology. In this study, a lightweight torsion beam axle, which is an automobile chassis component, was used in the welding to cast aluminum material. The friction stir welding process of A357 cast aluminum and FB590 high-strength steel as well as the effects of the process parameters were investigated and optimized using a novel definitive screening design (DSD). ANOVA was used to predict the importance of the process parameters with 13 degradation experiments using the proposed DSD. Also, FSWed experiments were conducted using an optical microscope analysis to investigate the tensile strength behavior in the weld area. In addition to determining the interaction between the tool's rotational speed and the plunge speed, results indicate that the influence of the plunge depth was the most significant.