• Journal of the Korean Society of Manufacturing Process Engineers
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• v.18 no.6
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• pp.9-18
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• 2019

This study derives load characteristics and analyzes the safety of plowshares operating in dry fields. We mounted a three-blade, reversible plow on a 23.7 kW tractor and measured the plow's tractive force as well as the torque from the engine output shaft on the rear axle under various working speeds (L4, M1, M2, M3). We chose a Korean test site of Seomyeon, Chuncheon with sandy soil texture, as determined using the USDA method. We constructed the load spectrum for torque and tractive force using measured data and derived the fatigue life of the plowshare from a stress-cycle (S-N) curve of the plow material. Our results show that the M3 gear maximizes the driving shaft torque loads and, applying the tractive force load spectrum, creates a cumulative damage sum of $4.14{\times}10^{-5}$. Considering sampling time, we estimate a fatigue life of 805 hours while using the M3 gear. When using the other working speeds, however, all of the stress levels fell within the endurance limits and, therefore, our model predicts infinite plowshare lifetimes. For this analysis, we used a yield strength of 1,079 MPa for the plowshare and static safety factors, analyzed using the maximum stress, between 6.83 and 8.63 under each working speed.

• Journal of Biosystems Engineering
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• v.24 no.3
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• pp.195-208
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• 1999

A computer simulation was carried out to investigate draft characteristics of Korean paddy field for obtaining the basic reference to the selection of optimum moldboard type suitable for Korean paddy field conditions. Cylindrical, cylindroidal, semihelical moldboard plows, and one type of oriental Janggi were used for simulation. A series of soil bin experiments was conducted to compare the experimental results with the predicted drafts from computer simulation using the cylindroidal moldboard plow. The computer model predicted draft force with 1~12% error at 12~16cm plowing depth which is the most conventional plowing depth in the rural area in Korea. Thus, the computer model was considered to be good enough for simulation. Due to the different plowing width of experimental plows, specific draft was selected for comparison by computer simulations. Specific draft of cylindrical moldboard plow was ranged from 3 to 6 N/$\textrm{cm}^2$ according to the soil conditions, plowing speed and plowing depth, 2.5~3.0 N/$\textrm{cm}^2$ for semihelical moldboard plow.

• Proceedings of the KSME Conference
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• 2000.11a
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• pp.801-806
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• 2000

This study deals with the design of snow plow for the special equipment vehicle. The purpose of the study is to develop the snow plow that can install in the special equipment vehicle such as clean up vehicle or dump truck in winter season. To do so, it is designed by 3 sub-assembly - snow shovel, main frame, and hydraulic cylinder and its support. The snow shovel consists of 3 pieces to meet the road profile and to exchange easily the damaged parts. Main frame connects the snow shovel with the hydraulic cylinder and its support and supports the weight of snow. Finally, the hydraulic cylinder and its support move the snow shovel up and down and tilt it. We designed it using 3D commercial CAD software for concurrent engineering design.

• Magazine of the Korean Society of Agricultural Engineers
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• v.18 no.2
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• pp.4127-4160
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• 1976

• Journal of Biosystems Engineering
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• v.43 no.2
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• pp.83-93
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• 2018

Purpose: This study derived the consumed power and load characteristics of a tillage operation performed in an upland field located in Seomyeon, Chuncheon, Rep. Korea, where potatoes and cabbages were cultivated in two crops. Methods: A plow and rotavator were mounted on a tractor with 23.7 kW of rated power to perform the tillage operation. The work conditions were determined, considering the actual working speed of the tillage operation performed by the local farmers. The power consumption of the rear axle, engine, and power take-off (PTO), PTO torque, and tractive force were measured under each work condition. The consumed power and load characteristics were analyzed using their average values. Results: The rotary-tillage operation consumed more engine power than the plow operation for the same tractor-transmission gear condition. The PTO in the rotary-tillage operation and the rear axle in the plow operation consumed the most power. The power consumption of the engine and the PTO for the rotary-tillage operation tended to increase as the transmission gears of the tractor and the PTO became higher. In contrast, the rear-axle power consumption was insignificant. In addition, the PTO torque tended to rise as the tilling pitch increased. For the plow operation, the drawbar power and the rear axle power accounted for 68-90% of the engine power. The engine and rear axle power, drawbar power, and tractive force tended to rise as the working speed increased. Conclusions: The power consumption and load characteristics differed for the plow and rotary-tillage operations. They may also differ depending on the soil conditions. Therefore, the power consumption and load characteristics in various work environments and regions should be analyzed, and reflected in the design of tractors and working implements. The results derived from this study can be used as a reference for such designs.

• Journal of Biosystems Engineering
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• v.29 no.1
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• pp.9-20
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• 2004

On the basis of design theory of soil inversion, two types of moldboard plow with secondary soil mover was designed and constructed to invert furrow slice at same position with furrow bottom. A series of soil bin experiment was carried to investigate the performance of prototypes. First prototype of new concept plow showed two kinds of problems during the preliminary experiment. For the plowing depth of 6cut the prototype did not invert the furrow slice, instead it just cut furrow bottom and the furrow slice returned to the original position. For the plowing depth of 8cm, there was soil clogging problem at the rear part of plow. From the above results it was concluded that the first prototype can not be used for the inversion of furrow slice at same position with furrow bottom. Second prototype could invert furrow slice at the same position with furrow bottom, but the performance was affected by soil moisture content soil hardness and plowing speed very much. For the higher soil moisture content, for the higher soil hardness and higher plowing speed, the prototype showed higher soil inversion performance. For the second prototype the inversion ratio was almost 100%, inversion angle was in the range of 90 to 100 degree and side displacement was less than 4 cm. But the furrow slice was not continuous, it was cut in the length of 30 to 40 cm. The reason why the furrow slice was cut in that length is blamed for the design of moldboard surface. The specific draft of prototype was in the range of 37.24 kN/㎡ to 42.14 kN/㎡ this value is a little higher than that of the conventional plow, or from 30.38 kN/㎡ to 33.32 kN/㎡. But the difference was not so big. The inversion performance of the second prototype for the field experiment was much better than that of soil bin experiment due to the better soil and operational conditions. Sticky and compacted soil conditions, and higher plowing speed was suitable for the plowing operation of the second prototype

• Korean Journal of Soil Science and Fertilizer
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• v.43 no.1
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• pp.1-7
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• 2010

This study was carried out to investigate plow pan characteristics and to grasp the relationship between its particle size distribution fractal dimension ($D_m$) and water transport in paddy plow pan. Twenty four soil sampling sites with different management groups, ordinary and sandy-textured, were selected and investigated for physical properties of soils such as Yamanaka hardness in April, non-submerged condition, before rice seedling transplanting. The plow pan appearing depth and thickness was determined by penetration resistance profile. Undisturbed core samples with five replicates were sampled at plow pan layerwith 2 inch cores for measuring soil bulk density and saturated hydraulic conductivity. The particle size distribution fractal dimension ($D_m$) was calculated by the method following the procedure Tylerand Wheacraft (1992), using the USDA-based particle size analysis datawith fractions of 0-0.002, 0.002-0.053, 0.053-0.1, 0.1-0.25, 0.25-0.5, 0.5-1.0, and 1.0-2.0 mm. The plow pan of investigated fields appeared at a range from 5 to 30 cm depth, showing minimum value in sandy-textured management group and maximum value in ordinary management group. The thickness of plow pan were distributed from 5 to 17 cm, showing both minimum and maximum values in sandy-textured management group. Averagely, the plow appearing depth were deeper in ordinary management group than in sandy-textured management group, whereas the reverse in the thickness of plow pan. The particle size distribution fractal dimension ($D_m$) had higher value with finer textures, with higher fractality in coarser texture. Saturated hydraulic conductivities, $K_s$, of plow pan soils distributed from 0.5 to 1420 mm $day^{-1}$, having the highest value in sandy skeletal soils. The $K_s$ decreased with decreasing clay content and $D_m$, showing power function relationships. The coefficient of determination, $R^2$, of the fitted power functions were higher in $D_m$ as x-axis than in clay content. This means that $D_m$ could give us more effective estimation than clay content. Especially, sandy-textured paddy soils had higher $R^2$, compared to ordinary paddy soils. $K_s$ of relatively coarse-textured soils with less than 18%of clay content, therefore, was more dependent on particle size distribution than that of relatively fine-textured soils. From these results, it could be concluded that the fractal scaling gives us a unique quantity describing particle size distribution and then can be applied to estimate saturated hydraulic conductivity, especially more effective in coarse-textured soils.

• Journal of Biosystems Engineering
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• v.22 no.2
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• pp.117-126
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• 1997

A series of soil bin experiment was carried out on sandy loam to investigate if it is possible to predict implement draft by some analog tool. Chisel configuration resembling a cone penetrometer section was used as an analog tool. The angle of cone was 30 degree. Three types of tillage implement, or oriental janggi, moldboard plow and chisel plow were chosen for this study. Experimental tillage speed was 0.22, 0.33, 0.49 m/s ad tillage depth was 8, 12, 16cm. For the experimental tillage speed range, the increase of tillage speed did not affect the tillage draft for the three types of implement and analog tool, but as the tillage depth increased, tillage draft of the three types of implement and analog tool increased linearly. The linear relationship was found between the tillage draft of analog tool and that of three types of tillage implement for the experimental tillage depth and speed range with high value of $R^2$ Thus it was concluded from the above results that an analog tool can be used to predict the tillage draft of oriental janggi, moldboard plow and chisel plow. But more experiment for various soil types and theoretical verification are needed for more generallization.

• Korean Journal of Agricultural Science
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• v.46 no.4
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• pp.723-735
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• 2019

The power-train is the most important component of an agricultural tractor. In this study, the strength of the driving gear transmission of an 82 kW-class tractor was analyzed using equivalent torque during plow tillage. The load measurement system consisted of an engine revolution speed sensor, torque-meters, revolution speed sensors for four axles, and pressure sensors for two hydraulic pumps. The load data were measured during plow tillage for four speed stages: F2 (2.78 km/h), F5 (5.35 km/h), F7 (7.98 km/h), and F8 (9.75 km/h). Aspects of the gear-strength such as bending stress, contact stress, and safety factors were analyzed under two torque conditions: the equivalent torque at the highest plow load for the F8 speed stage and the maximum engine torque. The simulation results using KISSsoft showed that the maximum engine torque conditions had a lower safety factor than did the highest equivalent torque condition. The bending safety factors were > 1 at all gear stages, indicating that gear breakage did not occur under actual measured operating conditions, nor under the maximum torque conditions. However, the equivalent torque condition in the contact stress safety factor was > 1, and the maximum torque condition was < 1 at the first gear pair. The method of analysis using the equivalent torque showed lower stress and higher safety factor than did the method using maximum torque. Therefore, when designing a tractor by applying actual working torque, equivalent torque method would support more reliable product development.

• Korean Journal of Agricultural Science
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• v.47 no.4
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• pp.1135-1145
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• 2020

The purpose of this study was to compare and analyze the emissions of SOx and NH3 for a 78 kW class agricultural tractor during agricultural operations. A real-time monitoring system was constructed for measuring the load data. The field test was conducted during plow and rotary tillage. The working conditions were selected with the transmission gears in M3 Low and M2 High for the plow tillage and L3 High and L3 Low for the rotary tillage. The engine torque and fuel consumption were measured using controller area network (CAN) communication, and the emissions of SOx and NH3 were calculated based on the fuel consumption. As a result of the field tests, the engine torque was higher for the plow tillage than for the rotary tillage. As the gear stage was increased, the engine torque became higher. The emissions of SOx and NH3 were higher for the plow tillage than for the rotary tillage because the fuel consumption increased. Moreover, the emissions of SOx and NH3 tended to be more distributed for the rotary tillage than for the plow tillage. To develop an emission factor for agricultural machinery, it is important to measure reliable emission data during agricultural operations. In a future study, we will collect various emission data using a portable emission measurement system during agricultural operations.