• Title/Summary/Keyword: Plasticity Model

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Finite Element Analysis of the Hot Rolled Cladding for the Ni-based Superalloy/steel Corrosion-resistant Alloy (CRA) Plate (니켈 기반 초합금 클래드 판재의 열간 압연 제조 공정 유한요소해석)

  • C. Kim;S.J. Bae;H. Lee;H.J. Bong;K.S. Lee
    • Transactions of Materials Processing
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    • v.33 no.3
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    • pp.208-213
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    • 2024
  • Ni-based superalloys have exceptional performance in high-temperature strength, corrosion resistance, etc, and it has been widely used in various applications that require corrosion resistance at high-temperature operations. However, the relatively expensive cost of the Ni-based superalloys is one of the major hurdles. The corrosion-resisted alloy(CRA) clad materials can be a cost-effective solution. In this study, finite element analysis of the hot rolling process for manufacturing of the Alloy 625/API X65 steel CRA clad plates is conducted. The stress-strain curves of the two materials are measured in compressive tests for various temperature and strain rate conditions, using the Gleeble tester. Then, strain hardening behavior is modeled following the modified Johnson-Cook model. Finite element analysis of the hot rolled cladding process is performed using this strain rate and temperature dependent hardening model. Finally, the thickness ratio of the CRA and base material is predicted and compared with experimental values.

Strain-rate Effect on Tensile Properties of High-nitrogen Austenitic Stainless Steel (고질소 오스테나이트계 스테인리스강의 인장물성에 미치는 변형속도의 영향)

  • S. H. Lee;D. W. Kim;Y. G. Kim;J.-H. Kang
    • Transactions of Materials Processing
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    • v.33 no.5
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    • pp.322-329
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    • 2024
  • Because a high strain rate suppresses cross slip and delays dynamic recovery in the alloys with a face-centered cubic (FCC) structure, it is generally accepted that the influence of strain rate on strain hardening rate and tensile strength is greater than that on the yield strength of FCC alloys. The present study examined the tensile behavior of an austenitic stainless steel exhibiting an FCC structure, and revealed that the increment in yield strength was greater than that in tensile strength as the strain rate increased from 5.21×10-5s-1 to 4.17×10-1s-1. This indicated that the strain hardening rate was reduced by increasing the strain rate, which was inconsistent with the conventional explanation. Adiabatic heating was detected at high strain rates from 5.21×10-5s-1, and the resulting temperature increase could elevate stacking fault energy. The tendency for sip planarity was investigated by applying the Ludwigson model to the tensile curves, which suggested that higher stacking fault energy due to adiabatic heating could accelerate cross slip and dynamic recovery, thereby reducing the strain hardening rate.

A Study on the Conclusion Bearing Capacity ol Polluted Soils Owing to Difference of Water Content (함수량이 다른 오염지반의 지지력 결정에 관한 연구)

  • 안종필;박상범;박경호
    • Proceedings of the Korean Geotechical Society Conference
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    • 1999.03a
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    • pp.481-488
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    • 1999
  • This study, investigates the existing theoretical backgrounds in order to examine the behavior of lateral flow owing to the plasticity of soils when unsymmetrical surcharge is worked on polluted soils by the increase of water content compares and analyzes the results measured through model tests. Unsymmetrical surcharge is increased at regular intervals to soil tank made up the polluted soils and then the amounts of settlement, lateral displacement and upheaval are observed. Critical surcharge was decided q$\sub$cr/= 3.42 C$\sub$u/ similar to those had proposed Terzaghi and JHI, and the value of ultimate capacity was decided q$\sub$ult/= 7.71 C$\sub$u/ similar to that of Tschebotarioff and JHI.

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Bree's interaction diagram of beams with considering creep and ductile damage

  • Nayebi, A.
    • Structural Engineering and Mechanics
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    • v.30 no.6
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    • pp.665-678
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    • 2008
  • The beams components subjected to the loading such as axial, bending and cyclic thermal loads were studied in this research. The used constitutive equations are those of elasto-plasticity coupled to ductile and/or creep damage. The nonlinear kinematic hardening behavior was considered in elastoplasticity modeling. The unified damage law proposed for ductile failure and fatigue by the author of Sermage et al. (2000) and Kachanov's creep damage model applied to cyclic creep and low cycle fatigue of beams. Based on the results of the analysis, the shakedown limit loads were determined through the calculation of the residual strains developed in the beam analysis. The iterative technique determines the shakedown limit load in an iterative manner by performing a series of full coupled elastic-plastic and continuum damage cyclic loading modeling. The maximum load carrying capacity of the beam can withstand, were determined and imposed on the Bree's interaction diagram. Comparison between the shakedown diagrams generated by or without creep and/or ductile damage for the loading patterns was presented.

Continuum constitutive equation of Shape Memory Alloy based on plasticity model (소성모델에 기초한 형상기억합금의 연속체 구성방정식)

  • Ryu, Jung-Hyun;Kim, Sang-Huan;Cho, Mang-Hyo
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2009.04a
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    • pp.30-33
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    • 2009
  • 본 논문에서는 형상기억합금의 특징적인 거동을 모사하기위한 구성방정식을 제안한다. 제안되는 구성방정식은 기존의 소성모델을 기초로 하는 현상학적인 모델로, 소성 경화이론에서 사용되는 항복곡면에 대응되는 상변이 곡면을 정의하여 형상기억합금의 비선형 거동을 모사한다. 단, 상변이 곡면이 1개만 존재하는 소성모델과는 다르게, 오스테나이트에서 마르텐사이트로의 정방향 상변이와 마르텐사이트에서 오스테나이트로의 역방향 상변이를 각각 해석하기위해 독립적인 2개의 상변이 곡면을 정의해주게 된다. 기계적 하중만이 아닌 열적 하중의 변화에도 비선형 거동을 보이는 형상기억합금의 특성을 반영하기위해 상변이 곡면은 응력과 온도의 함수로 정의되며, 이렇게 정의된 상변이 곡면을 바탕으로 리턴 매핑 알고리즘을 적용하여 열적하중과 기계적하중의 변화에 따른 형상기억합금의 거동을 모사하는 구성방정식을 제안하였다.

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Investigation of load transfer along interfaces of jacketed square columns

  • Achillopoulou, Dimitra V.
    • Structural Engineering and Mechanics
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    • v.63 no.3
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    • pp.293-302
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    • 2017
  • This study deals with a numerical investigation of load transfer along interfaces of jacketed columns using finite element models. Appropriate plasticity and constitutive models are used to simulate the response of concrete and steel bars. Experimental data were used to calibrate the simulation of mechanical characteristics. The different compressive strength of core and jacket concrete, the confinement ratio, the dowels' diameter size and the load pattern shapes were considered. The path diagrams along the interfaces elucidate the areas around the dowel bars where due to stress concentration plastic hinges and intense discontinuities are created. The stress flow also depicts the contribution of confinement of the jacketed area to the overall resonant load capacity of the core column. The scope of the research is to identify and quantify the shear transfer along the interfaces of strengthened elements.

Analysis and Process Design of Hot Pipe Bending Process With Small Bending Radius (작은 곡률반경 파이프 벤딩을 위한 열간 파이프 벤딩공정 해석 및 설계)

  • 류경희;김동진;김병민;이동주
    • Transactions of Materials Processing
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    • v.10 no.4
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    • pp.329-337
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    • 2001
  • The finite element simulation model and the program to calculate the reverse moment have been developed to analyse the stress state and deformation of pipe bending using local induction heating with small bending radius in this study. The reverse moment that is to be applied on the bending arm to control the wall thinning ratio of the bending outside to within a particular value. Even though the demand of pipes with small bending radius is increasing in power plants and ship buildings, the welded elbows are still widely used. The bending process with or without a reverse moment acting on the bending arm has been simulated. The reverse moments calculated from the developed program are in good agreement with the finite element simulations and the experiments.

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A Study on Dynamic and Static Recrystallization Behaviors and Microstructure Evolution Prediction of a Die Steel (금형강의 동적 및 정적 재결정 거동과 미세조직 변화 예측에 관한 연구)

  • 정호승;조종래;차도진;배원병
    • Transactions of Materials Processing
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    • v.10 no.4
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    • pp.338-346
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    • 2001
  • Evaluation of microstructural changes is important for process control during open die forging of heavy ingots. The control of forging parameters, such as shape of the dies, reduction, temperature and sequence of passes, is to maximize the forging effects and to minimize inhomogeneities of mechanical properties. The hot working die steel is produced by using the multistage open die forging. The structure is altered during forging by subsequent Precesses of plastic deformation, recrystallization and grain growth. A numerical analysis using an rigid visco-plastic finite element model was performed to predict microstructural evolution of hot working die steel.

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New Deformation Mechanism in the Forming of Cones by Shear Spinning (전단 스피닝에 의한 원추형상의 성형에 관한 변형 메커니즘)

  • Kim J. H.;Kim Chul
    • Transactions of Materials Processing
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    • v.14 no.4 s.76
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    • pp.375-383
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    • 2005
  • The shear spinning process, where the plastic deformation zone is localized in a very small portion of the workpiece, shows a promise for increasingly broader application to the production of axially symmetric parts. In this paper, the three components of the working force are calculated by a newly proposed deformation model in which the spinning process is understood as shearing deformation after uniaxial yielding by bending, and shear stress, $\tau_{rz}$, becomes k, yield limit in pure shear, in the deformation zone. The tangential force are first calculated and the feed force and the normal force are obtained by the assumption of uniform distribution of roller pressure on the contact surface. The optimum contact area is obtained by minimizing the bending energy required to get the assumed deformation of the blank. The calculated forces are compared with experimental results. A comparison shows that theoretical prediction is reasonably in good agreement with experimental results

Development of Hot Rolling Process Analysis Simulator and Its Application(II) (열간압연 공정 해석용 시뮬레이터의 개발과 응용(II))

  • 이원호;이상룡
    • Transactions of Materials Processing
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    • v.8 no.1
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    • pp.78-91
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    • 1999
  • The endless hot rolling has been focused as an innovative process technology for increasing the productivity drastically and reducing the imperfection of quality in hot rolled steel strip. To realize it in actual mill, a lots of new facilities such as bar coiler, movable LASER welder and high speed strip shear should be equipped. And also it is necessary to develop the control technique for changing the roll gap and rolling speed during rolling, which is named as Flying Gap and Speed Change control technology. To prevent a strip rupture caused by excessive tension, it is very important to minimize fluctuations in strip thickness and intension during FGSC control. In this paper, the mathematical model for FGSC control algorithm was suggested and dynamic simulation is performed to accertain the effect of suggested control method on fluctuations in strip thickness and tension. For endless hot rolling simulation, a lots of FGSC control situations, for instance - strip thickness change from strip to strip - strip width change from strip to strip - carbon content change from strip to strip are considered.

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