• 제목/요약/키워드: Plasticity Effect

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용강 내 아르곤가스의 개재물 흡착에 대한 수치적 연구 (Numerical Study of Inclusion removal from Molten Steel by Argon Gas Flotation)

  • 문창호;황상무
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 춘계학술대회논문집
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    • pp.335-338
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    • 2003
  • A finite element-based, integrated process model has been developed and applied to predict the detailed, three-dimensional aspects of the thermo-mechanical behavior occurring in the slab caster considering inclusion removal from molten steel by argon bubble flotation. Gas bubbles are simulated using the dispersion model calculating the volume fraction, and the bubble capture effect is included by a source term in the transport equation for particles. The process model is applied to the investigation of the effect of various process parameters on the inclusion removal in the molten steel.

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성형법에 따른 자동차 리어 프레임의 스프링백 해석대비 (Analytical Study on the Effect of Forming Process on Springback of an Automobile Rear Frame)

  • 송윤준;정효상;한영호
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 춘계학술대회 논문집
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    • pp.63-67
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    • 2001
  • Springback after drawing and trimming is regarded as one of the most influential factors during forming structural frames since the part dimensions have dominant effect on assembly quality at later stages. In this study, analytical results were obtained from a commercial FEM package for an outer rear frame of an automobile. In terms of springback and twist the effect of forming process is compared and discussed between open and closed-ends forming

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냉간 단조용 펀치의 TiN 코팅처리에 따른 자동차 베어링축의 표면 영향에 관한 연구 (Effect of TiN-Coating on a Punch on Surface Quality of a Cold Forging Automotive Bearing Shaft)

  • 김해지;이상욱;강상명;전병윤;전만수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 춘계학술대회 논문집
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    • pp.143-147
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    • 2004
  • In this paper, effect of TiN-coating on product quality such as dimensional accuracy and surface roughness is experimentally investigated. A punch of SKD11 material in cold forging of an automotive bearing shaft and its related process found in a cold forging company ate selected as the test example. The effect of TiN-coating is revealed in a quantitative manner. It is to be noted that TiN-coating is effective in controlling the dimensional accuracy and surface roughness as well as in increasing tool lift.

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사각 딥드로잉에서 플랜지 주름이 벽 파단에 미치는 영향 (Effect of Flange wrinkling on wall break of rectangular cup drawing)

  • 한수식
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 춘계학술대회논문집
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    • pp.9-13
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    • 1999
  • In order to investigate the effect of flange wrinkling on the wall break of a deep drawn rectangular cup, experiments and simulation were done. The effect of the wrinkling height on drawing force and wall break for a moving blank holder system with spacer were studied by setting a fixed clearance between the drawing die and the blank holder. Simulation and experimental results showed that wall break could be provoked by the flange wrinkling. As the wrinkling height increased, the punch force grew. The maximum punch force was obtained at its final stage of stroke.

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굽힘이 고려된 개량박막요소를 이용한 평면이방 박판금속 성형해석 (Sheet Metal Forming Analysis with Planar Anisotropic Materials using a Modified Membrane Element considering Bending Effect)

  • 최태훈;허훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1997년도 춘계학술대회논문집
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    • pp.183-187
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    • 1997
  • A membrane element is regarded as more preferable rather than other elements in the sense of its computing efficiency and the merit with respect to contact treatment. However, it cannot consider the bending effect during the deformation. Moreover, due to the characteristics of rolling process, sheet metal has anisotropy with respect to the direction in the plane. To take the bending effect into account, a modified membrane element was introduced and improved to consider planar anisotropic characteristics with the aid of Hill's quadratic criterion.

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STS 430 고온변형 특성에 관한 연구 (High Temperature Deformation Characteristics)

  • 조범호
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2000년도 춘계학술대회논문집
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    • pp.179-182
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    • 2000
  • The dynamic softening behavior of type 430 ferritic stainless steel could be characterized by the hot torsion test in the temperature range of 900-110$0^{\circ}C$ and the strain rate range of 0.05-5/sec. It is found that the continuous dynamic recrystallization (CDRX) was a major dynamic softening mechanism. The effects of process variables strain ($\varepsilon$) stain rate($\varepsilon$)and temperature (T) on CDRX could be individually established from the analysis of flow stress curves and microstructure. The effect of CDRX individually established from the analysis of flow stress curves and microstructure. The effect of CDRX increased with increasing strain rate and decreasing temperature in continuous deformation. The multipass deformation processes were performed with 10 pass deformations. The CDRX effect occurred in multipass deformatioon. The grain refinement could be achieved from multipass deformation The grain refinement increased with increasing strain rate and decreasing temperature. Also the CDRX in multipass deformation was affected by interpass time and pass strain. The total strain was to be found key parameter to occur CDRX.

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극세선 냉간 정수압 압출에서 금형과 윤활의 영향 (Effect of Die and Lubrication in Fine Wire Cold Hydrostatic Extrusion)

  • 나경환;박훈재;김승수;윤덕재;최태훈;김응주
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2002년도 금형가공 심포지엄
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    • pp.225-230
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    • 2002
  • As in most metal forming processes, die and lubrication are of vital importance in hydrostatic extrusion. An efficient die design and lubrication system selection reduce the pressure required for a given reduction ratio by lowering friction at the billet-die interface. In contrast to the conventional macroscopic extrusion, fine-wire fabrication requires higher extrusion pressure and effect of friction is much more significant. Forming fine Au, Ag, and Cu wire with hydrostatic extrusion process in cold condition, the effect of extrusion die angle, lubrication and billet's initial diameter was studied.

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알루미늄 5182 합금에서 압연변수에 따른 집합조직의 변화 (Effect of Rolling Conditions on The Deformation Texture in Aluminium 5182 Alloy)

  • 김용희;조용상;허무영
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1997년도 추계학술대회논문집
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    • pp.210-215
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    • 1997
  • The development of rolling texture is dependent on the various rolling condition. And the geometry of rolling gab and the friction between rolls and rolled material mainly affect the type and sharpness of texture inhomogeneity through thickness. In order to follow the effect of geometry and friction various strain/pass and lubrication condition were applied during cold rolling. In this investigation various strain/pass and lubrication were applied during cold rolling in order to follow the effect rolling gap geometry and friction. More high 1/h was, more weak the ${\beta}$-fiber was and in the condition of l/h > 5 {001}<110> shear texture developed. In adition, rolling without lubrication enhanced the shear texture.

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기하적 필수 전위에 의한 길이효과를 고려한 입자 강화 복합재의 강도해석 (Strength Analysis of Particle-Reinforced Composites with Length-Scale Effect based on Geometrically Necessary Dislocations)

  • 서영성
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 춘계학술대회 논문집
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    • pp.322-325
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    • 2009
  • An enhanced continuum model for the size dependent strengthening of particle reinforced composites is presented. The model accounts explicitly for the enhanced strength in a discretely defined "punched zone" around the particle in a metal matrix composite as a result of geometrically necessary dislocations developed through a CTE mismatch. The size of the punched zone presents an intrinsic length scale, and this results in the size dependence of the overall behavior of the composite. Results show that predicted 0.2% offset yield stresses are increasing with smaller inclusions and larger volume fractions and this length-scale effect on the enhanced strength can be observed by explicitly including GND region around the particle.

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Cu첨가 극저탄소 고 강도강의 가공성에 미치는 Al과 B의 영향 (Effect of Aluminium and Boron on Formability for Cu Bearing Extra Low Carbon Steel Sheets)

  • 김성일;정경환;홍문희
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 춘계학술대회 논문집
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    • pp.302-305
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    • 2009
  • This paper examines the effect of nitride formation on formability for Cu bearing high strength extra low carbon (ELC) steel sheets. For this purpose, we have investigated the effect of addition of aluminium (Al) and boron (B) on texture and precipitation behavior of the ELC steel during continuous annealing. Mechanical properties and microstructures of the ELC steel sheets were analyzed as well using uni-axial tensile test, electron back-scattered diffraction (EBSD) technique and transmission electron microscopy (TEM) following pilot rolling and continuous annealing. It has been found that the addition of Al and B increases the precipitation of AlN and BN. What is more, the scavange of solute nitrogen is effective in increasing the formability of the ELC steels. In addition, the Al and B addition improves the aging property of the ELC steel.

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