• Title/Summary/Keyword: Plastic gear

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Prevention of Internal Defects of Cold Extruded Planetary Gears (냉간 압출된 유성기어의 내부결함 방지)

  • Lee, J.-H.;Choi, J.;Lee, Y.-S.;Choi, S.-H.
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.12
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    • pp.168-173
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    • 1999
  • It is investigated that internal defect of planetary gear which consists of two gears with different number of teeth on both side. The internal defect, central burst, begin to form at the place of adiabatic shear band which usually has maximum ductile fracture value during the forming operation, forward and backward extrusion. It makes the plastic forming of planetary gear difficult. The prediction of defect to minimize the cost to produce the planetary gear. The finite element simulation code DEFORM is applied to analyze the defects. In the analysis, the toothed gears are assumed as axisymmetric cylinders whose diameters are equal to those of pitch circles of the each gears. Experiments were carried out with the SCM415 alloy steel as billet material and AIDA 630-ton knuckle-joint press. The calculated results and experimental inspections are compared to design a die and blank without defects and the results are useful to predict the internal defect.

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Development of roll - up ventilation system for pipe- constructed plastic film greenhouse (파이프 비닐온실용 권취식 창개폐기의 개발)

  • 이기명;박규식;김유일;김태홍
    • Journal of Bio-Environment Control
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    • v.4 no.2
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    • pp.232-239
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    • 1995
  • This study was carried out to get required torque data needed to design and develop a roll-up ventilation system in a pipe-constructed plastic film green-house. The results obtained from this study are as follows : 1. The required torques of a roll-up ventilation system in greenhouse are the functions of its length. The torques should multiplied by the conversion coefficients (2.0 in ceiling vent, 1.8 in side vent) in case of application. 2. In constructing pipe-constructed plastic film greenhouse, a shaft pipe is the largest essential element in roll - up shaft weight constitution which have an effect on the required torques. Therefore, the pipe should be light using nonferrous materials like aluminum alloy. 3. A planetary reduction ventilator of differential ring gear type is suitable for a roll-up ventilation system, because it can make high efficient reduction just using the first step shift.

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A Study on Noise Source Identification for Loading Mechanism and Rattle noise about A/V System (차량용 A/V 시스템의 구동부 소음원과 래틀 소음원에 관한 연구)

  • 홍종호;강연준;이상호;이완우;이기석
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.189-195
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    • 2003
  • This paper represents an identification procedure for leading mechanism of a car A/V system which is composed of a DC motor and a set of plastic gears. In addition, we studied dominant noise source of rattle noise generated by external forced vibration as a car drives. we made a dynamometer to produce stationary operation on loading mechanism of A/V system because noise generated by actual loading mechanism is non-stationary signal. operating the dynamometer setup at various motor speeds, sound pressure spectra are measured and the results are analyzed. its dominant noise source is also identified by using a sound Intensity technique. we made use of multi-dimensional spectral analysis to rind a dominant rattle noise. this method is so useful to eliminate coherence between vibration sources and helps us obtain coherent output spectrum of individual vibration source which make a rattle noise.

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The distribution and composition of seabed litter in the exclusive economic zone of the West Sea of South Korea (우리나라 서해 근해 해저 쓰레기 분포 및 조성)

  • KIM, Jung Nyun;KANG, Myounghee;JO, Hyun-Su
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.53 no.4
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    • pp.437-445
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    • 2017
  • Distribution and composition of the seabed litters in the exclusive economic zone of the West Sea of South Korea including 18 sea-blocks were investigated using a bottom trawl gear of the R/V Tamgtu 20 (National Institute of Fisheries Science) from 24th April 2011 to 4th May 2012. Each trawl shot was conducted for an hour in each sea-block and the total trawl shots was 18. As a result, 325.6 kg of seabed litter in total has been collected. The quantity of the seabed litter was highest at No. 202 of the sea-block, close to the Heuksan-Do. The highest occupied sea material was plastic (83.1% of entire seabed litters), the second highest material was metal combined with plastic (10.6%), and glass (2.9%), metals (2.3%), vinyl (0.6%), cloth (0.4%) and wood (0.2%) in order. The origin of seabed litters was from fishing gear (89.0% of all seabed litters). Therefore, it could be assumed that most seabed litters were derived from the fishing activity for example fishing nets and ropes.

Study on the Marine Debris on the Seabed in Chinhae Bay, Korea (진해만의 바다밑 쓰레기에 대한 조사연구)

  • Koo Bon-Sam;Kang Hun;Hur Sung-Hoi
    • Journal of the Korean Society for Marine Environment & Energy
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    • v.3 no.4
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    • pp.91-98
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    • 2000
  • The present study is the first attempt involving quantification of the different types of debris found on the seabed of Chinhae Bay in the South Sea of Korea. Eleven cruises were undertaken to collect marine debris samples by bottom trawling from February in 1998 to January in 1999. The tows were conducted over a period of 60-90 min, and eight types of debris were counted: plastic, fishing gear, metallic objects, wood, rubber or leather, glass, textile and the others. Results are obtained based on the number and weight of the objects classified as per eight categories and station for a trawling period. The results of this study are that the number and weight of debris found per unit of swept area (1 hectare) were surveyed as 27.8(1,612 in total) and 3,130 g(193,820 g in total), and plastic and fishing gear have the most composition of marine debris by number, on the other hand, metallic objects and fishing gear have the most composition of marine debris by weight.

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Development of Automobile Windows Motor Cover by Thermoplastic Elastomer(TPE) (TPE를 적용한 자동차 윈도우 모터커버의 개발)

  • Cho, Young-Tae;Ko, Boum-Yong;Lee, Choong-Ho
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.6
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    • pp.847-851
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    • 2010
  • It was attempted to develop an auto part by over molding injection mold that produces precision products in high productivity with use of an eco-friendly TPE substitute material for NBR. NBR is currently used in motor gear cover, one of the key parts in motor module for auto doors. Gear cover is composed of plastics and rubber mostly today, which requires a two (2) step process for production using two presses of different types. A hot press is used at this time for forming the rubber, which has drawback of requiring a rather long forming time of 400 seconds for one forming process. Even though this difficulty is overcome by reducing production time through employment of multi-cavity molds, time for forming process must be shortened for improvement of the productivity eventually, and the existing method of insert injection for products that have been formed with plastic material must be outgrown. In this point of view, over molding injection using TPE has a big advantage. Forming time is shortened to 54 seconds, and working the two (2) processes in series by one (1) press could solve the durability problem caused by deflection of the plastics, not to mention shortening the process time. Enhancement of productivity by almost 80% and improvement in the accuracy of the product could thus be achieved.

Noise Source Identification of a Car A/V System (차량탑재용 A/Y 시스템의 소음원 규명)

  • 홍종호;이상호;강연준
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.14 no.10
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    • pp.930-938
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    • 2004
  • This paper presents the noise source identification of a car A/V system. There are two different kinds of noise sources noise generated by loading mechanism and rattle noise by externally forced vibration. A dynamometer has been made to produce stationary inertia to the loading mechanism of A/V system. Sound pressure spectra and sound intensity were measured by operating the dynamometer setup as various motor speeds, and the results were analyzed. A dominant rattle noise source about A/V system's components has been found by multi-dimensional spectral analysis. Residual spectrum method was applied for eliminating coherence between the vibration sources. In result, the dominant rattle noise source was identified by partial coherent output spectrum of individual vibration component.

The Simulation of Dies and Forming Processes for Clod Forging by Using Rigid-Plastic Finite Element Analysis (강소성 유한요소법을 이용한 냉간단조 금형 및 가공 공정 해석)

  • 이낙규;윤정호;양동열
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.6
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    • pp.1070-1081
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    • 1989
  • 본 논문의 목적은 일반적인 곡면을 갖는 냉간단조 공정을 컴퓨터 시뮬레이션 을 통해 해석하고자 강소성 유한요소법의 프로그램을 개발하고, 이를 축대칭 및 평면 변형 단조성형에 적용하고자 한다. 축대칭 문제로는 산업적으로 이용이 많은 치차 블랭크(gear blank) 형태의 예제를 선택하였고 평면변형으 경우 정밀 단조품의 하나인 터어빈 블레이드(turbine blade)를 평면변형 문제로 보아 해석하였다. 한편 심한 변형을 하는 후방압출과 같은 문제의 수렴성을 향상시키고 공정을 계속적으로 해석하 기 위하여 격자 재구성기법을 도입함으로서 냉간단조 문제의 일반적인 해석을 하도록 한다.

Vibration control of mechanical systems using semi-active MR-damper

  • Maiti, Dipak K.;Shyju, P.P.;Vijayaraju, K.
    • Smart Structures and Systems
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    • v.2 no.1
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    • pp.61-80
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    • 2006
  • The concept of structural vibration control is to absorb vibration energy of the structure by introducing auxiliary devices. Various types of structural vibration control theories and devices have been recently developed and introduced into mechanical systems. One of such devices is damper employing controllable fluids such as ElectroRheological (ER) or MagnetoRheological (MR) fluids. MagnetoRheological (MR) materials are suspensions of fine magnetizable ferromagnetic particles in a non-magnetic medium exhibiting controllable rheological behaviour in the presence of an applied magnetic field. This paper presents the modelling of an MRfluid damper. The damper model is developed based on Newtonian shear flow and Bingham plastic shear flow models. The geometric parameters are varied to get the optimised damper characteristics. The numerical analysis is carried out to estimate the damping coefficient and damping force. The analytical results are compared with the experimental results. The results confirm that MR damper is one of the most promising new semi-active devices for structural vibration control.

Facial injury burden of personal mobility devices: a single-center retrospective analysis

  • Yoon, Jae Hee;Jeon, Hong Bae;Kang, Dong Hee;Kim, Hyonsurk
    • Archives of Craniofacial Surgery
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    • v.23 no.4
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    • pp.163-170
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    • 2022
  • Background: Personal mobility devices (PMDs) have become an increasingly popular transport modality globally. With increasing social interest in and demand for PMDs, the number of individuals visiting emergency departments with PMD-related injuries has also increased annually. This study aimed to evaluate injury patterns and treatment costs for patients treated in the department of plastic surgery in a trauma center. Methods: In this retrospective study, data concerning patients with PMD-related injuries from January 2017 to December 2021 were reviewed. The data retrieved included age, sex, alcohol consumption, helmet use, the type of impact, onset of injury, place of first visit, type of injury, admission status, operation status, and treatment cost. Multiple linear regression analysis was performed to determine the effects of various factors on cost. Results: Data were collected from 93 patients. Until 2019, the annual number of PMD-related accidents was less than 10; however, this number increased sharply in 2020. The average cost of hospitalization was USD 7,698 whereas the average cost of non-hospitalization was USD 631. Only fractures had a significant association with total cost in linear regression analysis (p< 0.001). Conclusion: The prevalence of PMD use and related injuries requiring plastic surgery during the study period showed significant health and financial costs both to the patients involved and to society. This cost could be reduced through stricter regulations concerning PMD use, advocating the use of protective gear, and promoting greater awareness of safety measures and of the consequences of PMD-related accidents.