• Title/Summary/Keyword: Plastic counter-deforming method (PCDM)

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Control of Welding Distortion for Thin Panel Block Structure Using Plastic Counter-Deforming Method (소성 역변형법을 이용한 박판 평 블록의 용접변형 제어)

  • Kim, Sang-Il
    • Journal of Ocean Engineering and Technology
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    • v.23 no.2
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    • pp.87-91
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    • 2009
  • The welding distortion of a hull structure in the shipbuilding industry is inevitable at each assembly stage. The geometric inaccuracy caused by welding distortion tends to preclude the introduction of automation and mechanization and requires additional man-hours for adjustment work during the following assembly stage. To overcome this problem, a distortion control method should be applied. For this purpose, it is necessary to develop an accurate prediction method that can explicitly account for the influence of various factors on the welding distortion. The validity of this prediction method must also be clarified through experiments. For the purpose of reducing the weld-induced bending deflection, this paper proposes the plastic counter-deforming method (PCDM), which uses line heating as the optimum distortion control method. The validity of this method was substantiated by a number of numerical simulations and actual measurements.

Development of Welding Distortion Control Method for Thin Panel Block Structure(I) (박판 평 블록 구조의 용접변형 제어법 개발(I))

  • 허주호;김상일
    • Journal of Welding and Joining
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    • v.21 no.4
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    • pp.75-79
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    • 2003
  • The welding distortion of a hull structure in the shipbuilding industry is inevitable at each assembly stage. This geometric inaccuracy caused by the welding distortion tends to preclude the introduction of automation and mechanization and needs the additional man-hours for the adjusting work at the following assembly stage. To overcome this problem, a distortion control method should be applied. For this purpose, it is necessary to develop an accurate prediction method which can explicitly account for the influence of various factors on the welding distortion. The validity of the prediction method must be also clarified through experiments. For the purpose of reducing the weld-induced bending deflection, this paper proposes the plastic counter-deforming method (PCDM) using the line heating as the optimum distortion control method. The validity of this method has been substantiated by a number of numerical simulations and actual measurements.