• Title/Summary/Keyword: Plastic conditioner

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The Effect of Surface Treat`ment on Bond Strength of Polycarbonate Bracket (폴리카보네이트 브라켓 부착 시 결합강도 증진을 위한 표면처리 효과)

  • Kim, Seok-Pil;Kim, Nyeon-Kyeong;Lee, Hyun-Jung;Hwang, Hyeon-Shik
    • The korean journal of orthodontics
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    • v.36 no.5
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    • pp.331-338
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    • 2006
  • Objective: The purpose of this study was to evaluate whether the bond strength of polycarbonate brackets can be increased through surface treatment. Methods: One hundred polycarbonate brackets (Alice) were bonded to bovine incisors with light-cured adhesive. The bracket bases were treated with one of three methods; sandblasting, plastic conditioner application, and combined treatment with sandblasting and plastic conditioner. The brackets without any suraace treatment served as the control. The shear bond strength was tested with a universal testing machine, and failure pattern was assessed with the adhesive remnant index. Results: The shear bond strength in all experimental groups was higher than that of the control group (p < 0.001). The group treated with plastic conditioner after sandblasting showed statistically higher shear bond strength than the sandblasting only group to (p < 0.05). The group treated with plastic conditioner after sandblasting showed higher shear bond strength than plastic conditioner only group, but the difference was not statistically significant. Conclusion: The above results suggest that the surface treatments of polycarbonate bracket is mandatory to improve bond strength, and the most effective method is an application of plastic conditioner after sandblasting.

Design of Air-Conditioner Frame Structure Using TRIZ Based Contradiction Analysis (트리즈를 이용한 에어컨디셔너 프레임구조 설계)

  • Choi, Ha-Young;Jeong, Yiemoon;Lee, Jongsoo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.6
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    • pp.961-967
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    • 2012
  • The metal is frequently used in the air-conditioner frame, which must have the durability from the various external environments, but has difficulties in being manufactured for many complex shapes. On the other hand, the plastic, used as a material of injection molding, enables the realization of various shapes and the mass-production of complex ones and leads low production cost. As the air-conditioner frame becomes increasingly complex and detailed, the plastic material is highlighted as an alternative for the frame. But the product molded by plastic with a complex shape might have a noise problem. Therefore this study attempts to design the product through TRIZ in order to reduce the noise of the air-conditioner with the frame of plastic material.

The Effect of Resin Base Surface Treatment on Shear Bond Strength in Indirect Bracket Bonding Technique (브라켓 간접부착술식시 레진베이스의 표면처리가 전단결합강도에 미치는 영향)

  • Yim, Byeong-Cheol;Hwang, Hyeon-Shik
    • The korean journal of orthodontics
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    • v.28 no.5 s.70
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    • pp.681-688
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    • 1998
  • The purpose of this study was to evaluate the effects of the surface treatments of resin bases in indirect bracket bonding technique by study of shear bond strengths and failure patterns. Ninety metal brackets were bonded to the stone models of specimens involving bovine lower incisor with light-cured adhesive(Light-Bond). After removal of brackets with the resin base from the stone models, the surfaces of resin bases in thirty brackets were treated with Plastic Conditioner and the surfaces of resin bases in another thirty brackets were treated with sandblaster and the remaining thirty brackets were served as controls. All brackets were transferred to the specimens and bonded using sealant. The shear bond strength was tested on universal testing machine, and failure pattern was assessed with the adhesive remnant index(ARI). The results were as follows: 1. Surface treatments of resin bases with Plastic Conditioner or sandblasting showed statistically higher shear bond strengths than no treatment group. 2. No significant difference in shear bond strength was found between Plastic Conditioner treatment and sandblasting treatment groups. 3. No significant difference in ARI scores was found among the three groups. 4. As the result of correlation analysis between shear bond strengths and hnl scores, failure at adhesive/bracket base interface tends to increase when the shear bond strength was high, but it was not significant statistically. The above results suggest that improvement of bond strength can be obtained by surface treatment of resin base in the indirect bonding technique.

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Process Design and Improvement in Cold Forging Process of a Inner Pulley for Automobile Air Conditioner (자동차 냉방기용 풀리의 냉간 단조 공정 설계 및 개선에 관한 연구)

  • 정덕진;김기홍;박세군;김동진;김병민
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1996.06a
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    • pp.23-33
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    • 1996
  • Forging of an inner pulley for compressor clutch assembly of car air conditioner is investigated in this study. In cold forging of inner pulley, the design requirements are to keep the same height of the inner rib and the outer one, and to make uniform the hardness distribution in the forged product. Using the rigid-plastic finite element simulation, we design the optimal process conditions, which has a performing operation. The forged pulley is investigated by checking the hardness distribution and it is noted that the distribution has improved to be even and high enough for industrial application.

Process Design of Cold Forging for Automobile Air Conditioner Pulley using a Solid Billet (중실소재를 이용한 자동차 냉방기용 풀리의 냉간 단조 공정 설계)

  • 정덕진;김동진;김병민
    • Transactions of Materials Processing
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    • v.6 no.4
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    • pp.329-337
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    • 1997
  • Forging of an inner pulley for compressor clutch assembly of car air conditioner is investigated in this study. In cold forging of inner pulley, the design requirements are to keep the same height of the inner rib and the outer one, and to make uniform the hardness distribution in the forged product. Using the rigid-plastic finite element simulation. we design the optimal process conditions, which has a performing operation. Also the final product configuration of forging has to be designed again in view of the metal flow involved in the operation, derived from the finite element simulations. The forged pulley is investigated by checking the hardness distribution and it is noted that the distribution has improved to be even and high enough for industrial application.

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Failure Analysis of Condenser Fin Tubes of Package Type Air Conditioner for Navy Vessel (함정용 패키지 에어콘 응축기 핀튜브(Cu-Ni 70/30) 누설파괴 원인 분석)

  • Park, Hyoung Hun;Hwang, Yang Jin;Lee, Kyu Hwan
    • Journal of the Korean institute of surface engineering
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    • v.49 no.5
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    • pp.439-446
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    • 2016
  • In 2015, a fin tube (Cu-Ni 70/30 alloy) of package type heat exchanger for navy vessel was perforated through the wall which led to refrigerant leakage. This failure occurred after only one year since its installation. In this study, cause of the failure was determined based on available documents, metallographic studies and computational fluid dynamics simulation conducted on this fin tube. The results showed that dimensional gap between inserted plastic tube and inside wall of fin tube is the cause of the swirling turbulent stream of sea water. As a result of combination of swirling turbulence and continuing collision of hard solid particles in sea water, erosion corrosion has begun at the end of inserted plastic tube area. Crevice corrosion followed later in the crevice between the outer wall of plastic tube and inner wall of fin tube. It was found that other remaining tubes also showed the same corrosion phenomena. Thorough inspection and prompt replacement will have to be accomplished for the fin tubes of the same model heat exchanger.

Process Design of Pulley for Automobile Airconditoner in Cold Forging (자동차 냉방기용 내부 풀리의 냉간 단조 공정 설계)

  • 김동진;정덕진;김병민;최재찬
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.4
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    • pp.199-206
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    • 1997
  • The inner pulley is an automobile component used as air conditioner clutch assembly. In cold forging of inner pulley, the design requirements are to keep the same height of the inner rib and outer one, and to make uniform the hardness distribution in the forged product. In industry, the design of forging processes is performed based on experience-oriented technology, that is, designers experience and expensive trial and error. Using the rigid-plastic finite element simulations. we design the optimal process conditions, which has a preforming operation. Also the final product configuration of forging has to be designed again in view of metal flow involved in the operation, derived from the finite element simulations. The forged pulley is investigated by checking the hardness distribution and it is noted that distribution has improved to be even and high enough for industrial application.

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Analysis and Dynamic Modeling of a High-speed Tube Expander (고속 Tube Expander의 동적 모델링 및 해석)

  • 김재량;정원지;김수태;최욱환
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.401-411
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    • 2003
  • Tube expanding process is for combining a heat-sink plate with hair-pins (Cu-tube) through plastic deformation. The two parts, i. e. , heat-sink plate and hair-pins are they components of a heat-exchanger for an air conditioner. This paper presents the analysis and dynamic modeling of a high-speed tube expander which integrates transfer of parts, fixing of parts, and tube expanding into one process. The 3-dimensional modeling of all the parts for the tube-expander was constructed using CATIA$\circledR$. then the CATIA$\circledR$ models are transferred into visuaINastran$\circledR$ to execute the 3-dimensional animation for checking prescribed cycle-time. The technique presented in this paper has been shown to be effective as a priori tool for verifying the design of a high-speed tube expander.

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U-type Cross-Counter Indirect Evaporative Cooler made of Plastic/Paper (U형 직교 대향류 플라스틱/종이 재질 간접증발소자)

  • Kim, Nea-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.11
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    • pp.732-739
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    • 2016
  • In Korea, the summer is hot and humid, and much electricity is consumed for air conditioning. Thus, the simultaneous usage of an indirect evaporative cooler and a common air conditioner could reduce the sensible heat and save electricity. This study developed a U-type cross-counter flow indirect evaporative cooler (IEC) made of plastic and paper. The efficiencies were compared with those of a cross-flow IEC. The specimen was $500mm{\times}500mm{\times}1000mm$. the results show that the indirect evaporation efficiencies of the cross-counter flow sample were 6-21% higher than those of the cross-flow sample. The pressure drops of the cross-counter sample were 51-66% higher. Thermal analysis based on the -NTU method predicted the experimental data within 10%. The electrical energy saved by the use of the cross-counter flow IEC was larger than that of the counter flow IEC, and the difference increases with the velocity. However, the the cross-counter IEC is two times larger than the cross-flow IEC, which may increase the material cost and water usage.

Development of Light Distributed Solar Modules for Growing Sprout Ginseng and Overseas Empirical Research on Natural Lighting Cultivation System (새싹인삼 재배를 위한 투광 분산형 태양광 모듈 개발 및 자연채광 재배시스템 해외 실증연구)

  • Seong-Hwan Kang;Jae-ho Choi;In-Sung Jung;Gyeong-Yeol Lim;Jae-Woo Park;Nguyen Huu Hoang;Chong-Yeal Kim
    • Current Photovoltaic Research
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    • v.12 no.1
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    • pp.24-30
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    • 2024
  • To create an environment for growing ginseng sprouts, we developed a solar module that partially transmits and disperses light. A G to G type light transmission and dispersion solar module was developed using glass with a mist pattern applied, and the light dispersion effect of the developed module was confirmed through illuminance measurement. The output of one module is approximately 260 W, and the configuration consists of 48 cells in series in 4 strings. The cultivation system where the developed module will be installed was developed in the form of a container, and three units of 2.6 kW (260 W x 10 EA). The inside of the cultivation system consists of a shading screen, air conditioner, ventilator, plastic pot, etc. to create an environment for cultivating sprout ginseng. As a result of actually planting sprout ginseng, it was confirmed through verification that the plants were grown without any problems.