• 소성∙가공
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• 제8권4호
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• pp.384-392
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• 1999

In metal forming, there are problems with recurrent geometric characteristics without explicitly prescibed boundary conditions. In such problems, so-called recurrent boundary conditions must be introduced. In this paper, as a practical application of the proposed method, the precision cold forging of a helical gear has been simulated by a three-dimensional rigid-plastic finite element method and compared with the experiment. The application of recurrent boundary conditions to helical gear forging analysis is proved to be effective and valid. the elastic stress analysis of the die for helical gear forging has been calculated by using the nodal force at the final stage obtained from the rigid-plastic finite element analysis. In order to obtain more precise gear products, the elastic analysis of the die after release of punch and the elastic spring-back analysis of product after ejection have been performed, and the final dimension of the computational product has been in good agreement with that of the experimental product.

• Structural Engineering and Mechanics
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• 제17권1호
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• pp.51-68
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• 2004

Since the linear elastic fracture analysis has been proved to be insufficient in predicting the failure of strain hardening materials, a number of fracture concepts have been studied which remain applicable in the presence of plasticity near a crack tip. This work thereby presents a new finite element model to predict the elastic-plastic crack-tip field and fatigue life of center-cracked panels(CCP) with ductile fracture under large-scale yielding conditions. Also, this study has been carried out to investigate the path-dependence of J-integral within the plastic zone for elastic-perfectly plastic, bilinear elastic-plastic, and nonlinear elastic-plastic materials. Based on the incremental theory of plasticity, the p-version finite element is employed to account for the accurate values of J-integral, the most dominant fracture parameter, and the shape of plastic zone near a crack tip by using the J-integral method. To predict the fatigue life, the conventional Paris law has been modified by substituting the range of J-value denoted by ${\Delta}J$ for ${\Delta}K$. The experimental fatigue test is conducted with five CCP specimens to validate the accuracy of the proposed model. It is noted that the relationship between the crack length a and ${\Delta}K$ in LEFM analysis shows a strong linearity, on the other hand, the nonlinear relationship between a and ${\Delta}J$ is detected in EPFM analysis. Therefore, this trend will be depended especially in the case of large scale yielding. The numerical results by the proposed model are compared with the theoretical solutions in literatures, experimental results, and the numerical solutions by the conventional h-version of the finite element method.

• 대한조선학회논문집
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• 제39권1호
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• pp.49-60
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• 2002

용접법은 선박 생산 공정에 있어서 금속 접합을 위해 가장 많이 사용되고 있다. 용접은 금속 접합을 위해 유용한 방법이지만 국부적 가열, 용융, 냉각으로 이어지는 열하중에 의하여 잔류응력과 잔류변형을 발생시킨다. 잔류응력은 구조물의 강도에 부정적인 영향을 끼치고, 잔류변형은 조립 작업에 부정적인 영향을 끼치게 된다. 그러므로 역학적 방법에 의한 잔류응력과 잔류변형의 예측은 이들을 제어할 수 있는 방법을 작업 전에 제시할 수 있도록 하므로, 선체 강도 확보와 선박 생산성 향상을 위하여 매우 중요한 문제라고 볼 수 있다. 본 논문에서는 이러한 배경에서 용접 현상을 가장 잘 시뮬레이션할 수 있는 방법인 유한요소법을 이용한 3차원 열탄소성 해석을 이용하였다. 열탄소성 해석을 위하여 온도분포를 계산한 후 계산된 온도분포를 이용하여 용접변형 및 응력을 순차적으로 계산하였다. 온도분포 계산을 위하여 용융과정을 엔탈피 방법을 이용하여 구현하였으며, 용접비드의 용입은 요소생성법을 이용하여 구현하였다. 본 연구에서 제안된 해석과정은 기존 연구에서 제시한 실험결과와 정성적으로 일치하는 결과를 주는 것을 확인하였다.

• Journal of Welding and Joining
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• 제21권7호
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• pp.71-77
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• 2003

In this study, an investigation based on the superposition principle to predict residual stress redistribution caused by crack propagation itself initially through residual tensile stress field was performed by finite element method. The tendency in residual stress redistribution caused by crack propagation recognized both from the analytical results and experimental result was the residual stress concentration consecutively occurred in the vicinity of crack tip even the situation that the crack propagated to the region initially residual compressive stress existed. The software for the analysis is ABAQUS, which is a general purpose finite element package. The analytical method that attempt to take the plastic deformation at the crack tip due to tensile residual stress into the consideration of residual stress redistribution caused by crack propagation was proposed. The plastic zone size at the tip of fatigue crack and redistributed residual stresses were calculated by finite element method on the bases of the concept of Dugdale model. Comparing these analytical results with experimental results, it is verified that the residual stress redistribution caused by crack propagation can be predicted by finite element method with the proposed analytical method.

• 전산구조공학
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• 제4권1호
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• pp.73-82
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• 1991

판의 탄소성 좌굴문제는 판 구조의 해석과 설계시의 중요성으로 인하여 상당한 관심이 모아져 온 분야이다. 본 연구에서는 유한요소법에 의한 효율적인 탄소성 좌굴해석 프로그램을 개발하였다. 탄소성 강성행렬을 구성하기 위한 소성이론으로는 실험결과와 잘 일치하는 Stowell의 변형이론을 사용하였으며, 좌굴하중을 해석하기 위해서는 고유치해석에 의한 반복기법을 사용하였다. 고유치해석에서는 불필요한 고유치의 계산을 피할 수 있는 subspace반복기법을 사용하였다. 해석결과를 Stowell이 제시한 이론해와 Pride에 의한 실험결과와 비교하여 프로그램의 타당성을 보이고, 이를 이용하여 단순지지, 또는 고정된 경계조건에 대하여 일축 또는 이축응력이 작용되는 여러 경우에 대하여 좌굴하중을 구하였다. 또한, 탄소성 좌굴에 미치는 형상비의 영향을 검토하였다.

• 대한기계학회논문집
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• 제16권7호
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• pp.1314-1321
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• 1992

본 연구에서는 중실형의 해석을 확장하고 유선함수와 상계해법을 이용하여 일 반적 경계역을 갖는 관형압출의 체계적 해석법을 연구해서 보다 정확한 압출하중의 예 측 뿐아니라 소성변형역 및 소성유동도 예측 가능한 방법을 제안하고자 한다.

• Steel and Composite Structures
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• 제13권2호
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• pp.157-169
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• 2012

Shell structures are very interesting from the design point of view and these are well recognized in the scientific literature. In this paper the analysis of the buckling loads and stability paths of a sandwich conical shell with unsymmetrical faces under combined load based on the assumptions of moderately large deflections (geometrically nonlinear theory) is considered and elastic-plastic properties of the material of the faces are taken into considerations. External load is assumed to be two-parametrical one and it is assumed that the shell deforms into the plastic range before buckling. Constitutive relations in the analysis are those of the Nadai-Hencky deformation theory of plasticity and Prandtl-Reuss plastic flow theory with the H-M-H (Huber-Mises-Hencky) yield condition. The governing stability equations are obtained by strain energy approach and Ritz method is used to solve the equations with the help of analytical-numerical methods using computer.

• 동력기계공학회지
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• 제18권6호
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• pp.45-50
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• 2014

In the previous paper, we have reported on the development of foaming sponge seat with the auxiliary spring member and suggested new possibility of the special seat with the auxiliary plastic member for movie theater chair. In this study, we have examined the major design parameters needed in the development of a foaming sponge seat in which the mesh type plastic member are inserted to improve the vibration transfer effect of a chair seat. Through analyzing several prototypes by applying experimentation as well as the experimental modal analysis method, it was confirmed that the effect of vibration transfer can be improved through the use of a mesh type plastic member and applied to the design of practical chair seat.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2008년도 춘계학술대회 논문집
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• pp.425-426
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• 2008

Elasto-plastic finite element analysis was carried out for analyzing the severe plastic deformation behavior of copper specimens during groove pressing. Deformation localization was studied in terms of strain variations along the longitudinal direction. Plastic strain is lower at the local interface between the shear and the flat regions, which receive very little shear during the pressing cycle. Strain localization is more intensified with the number of rove pressing cycles, although the average strain level increases.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 추계학술대회 논문집
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• pp.759-762
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• 2005

A tray inserting machine is developed for automation of inserting plastic mold tray into a cardboard box. Plastic mold tray is used for protecting breakdown of glass bottles. In this paper, two types of processes to divide the plastic mold tray are proposed. As a result, adhesion method by vacuum pad is accepted. And also, static and modal analysis for the machine are carried out to check the machine design using the commercial software, CATIA V5.