• Title/Summary/Keyword: Plastic Work

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Analysis of Exposure Status and High-risk Industries of Special Management Substances using Working Environment Measurement Data (작업환경측정 자료를 활용한 특별관리물질 노출 현황 및 고위험 업종 분석)

  • Hyunhee Park;Jihoon Jo
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.34 no.3
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    • pp.222-237
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    • 2024
  • Objectives: This study aims to assess the current status of work environment measurement (WEM) for carcinogenic, mutagenic, reproductive toxic substances and to identify their high-risk industries for hazard surveillance and risk assessment. Methods: WEM Data from 37 specially managed CMR substances (2018-2022), the high-risk industries were identified by using estimated 95th percentile levels (X0.95) of measurements compared with the occupational exposure limit (OEL). Results: The substances most frequently measured were nickel (insoluble), followed by sulfuric acid, lead, chromium (VI), formaldehyde, phenol, dimethylformamide and benzene. The industries with highest number of measurement samples for special management substances were plating of metals, followed by hospitals, general repair services of motor vehicles, building of ships, manufacture of synthetic resin and other plastic materials, manufacture of finished medicaments. Out of the 37 special management substances studied, 22 had a non-detection rate of over 90%. The rate of samples exceeding the OEL was less than 1% for all substances. The substance with the highest number of samples exceeding the OEL was trichloroethylene, which also had the highest average concentration compared to exposure limit. The substances with the highest percentage of industries which (X0.95) exceeding OEL was formaldehyde followed by sulfuric acid, trichloroethylene, lead, I-bromopropane etc. Conclusions: This study identified high-risk industries of CMR sunstances, highlighting the need for prioritizing these industries in hazards surveillance and risk assessment.

Computer Simulation of Hemispherical Sheet Forming Process Using Crystal Plasticity (결정 소성학을 이용한 반구 박판 성형공정 전산모사)

  • Shim, J.G.;Keum, Y.T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.282-284
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    • 2007
  • The hardening and the constitutive equation based on the crystal plasticity are introduced for the numerical simulation of hemispherical sheet metal forming. For calculating the deformation and the stress of the crystal, Taylor's model of the crystalline aggregate is employed. The hardening is evaluated by using the Taylor factor, the critical resolved shear stress of the slip system, and the sum of the crystallographic shears. During the hemispherical forming process, the texture of the sheet metal is evolved by the plastic deformation of the crystal. By observing the texture evolution of the BCC sheet, the texture evolution of the sheet is traced during the forming process. Deformation texture of the BCC sheet is represented by using the pole figure. The comparison of the strain distribution and punch force in the hemispherical forming process between crystal plasticity and experiment shows the verification of the crystal-based formulation and the accuracy of the hardening and constitutive equation obtained from the crystal plasticity.

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Development of Constitutive Model for the Prediction of Behaviour of Unsaturated Granular Soil (불포화 사질토의 거동예측을 위한 구성식 개발)

  • 송창섭;장병욱
    • Geotechnical Engineering
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    • v.11 no.3
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    • pp.43-54
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    • 1995
  • The aim of the work described in this paper is to develope a constitutive model for the prediction of an unsaturated soil and to confirm the application'of the model, which is composed of the elastic and plastic part in consideration of the matric suction and the net mean stress. From test results, volume changes and deviator stresses are analyzed at each state and their relationships are formulated. The application of the model to silty sands is confirmed by the comparison between test and predicted results. During drying -wetting and loading -unloading processes for isotropic states, the agreement between predicted and test results are satisfactory. Predicted deviator stresses are well agreed with test results in shearing process. Overall acceptable predictions are reproduced in high confining pressure. Usefulness of the model is confirmed for the unsaturated soil except volumetric strain, which is not well agreed with the test results due to deficiency of dilatancy of the model in low confining pressure. It is, therefore. recommended to study the behavior of dilatancy for an unsaturated soil.

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3D finite element modelling of composite connection of RCS frame subjected to cyclic loading

  • Asl, Mohammad Hossein Habashizadeh;Chenaglou, Mohammad Reza;Abedi, Karim;Afshin, Hassan
    • Steel and Composite Structures
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    • v.15 no.3
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    • pp.281-298
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    • 2013
  • Composite special moment frame is one of the systems that are utilized in areas with low to high seismicity to deal with earthquake forces. Composite moment frames are composed of reinforced concrete columns (RC) and steel beams (S); therefore, the connection region is a combination of steel and concrete materials. In current study, a three dimensional finite element model of composite connections is developed. These connections are used in special composite moment frame, between reinforced concrete columns and steel beams (RCS). Finite element model is discussed as a most reliable and low cost method versus experimental procedures. Based on a tested connection model by Cheng and Chen (2005), the finite element model has been developed under cyclic loading and is verified with experimental results. A good agreement between finite element model and experimental results was observed. The connection configuration contains Face Bearing Plates (FBPs), Steel Band Plates (SBPs) enveloping around the RC column just above and below the steel beam. Longitudinal column bars pass through the connection with square ties around them. The finite element model represented a stable response up to the first cycles equal to 4.0% drift, with moderately pinched hysteresis loops and then showed a significant buckling in upper flange of beam, as the in test model.

A Study on the Noise Reduction through the Control of Internal Flow for a Slim Type External ODD (슬림타입 외장형 ODD 내부의 유동 안정을 통한 소음저감에 관한 연구)

  • Lee, Woo-Jin;Seo, Jun-Ho;Rhim, Yoon-Chul
    • Transactions of the Society of Information Storage Systems
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    • v.8 no.2
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    • pp.72-77
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    • 2012
  • The demand for the laptop computer has been increased day by day and most of users ask quiet computer and devices to work in comfortable environment. One of the devices which generate acoustic noise is an external ODD. Unlike the internal ODD, the external ODD is easy to emit noise because it runs outside of the computer and also it is packed with a thin plastic covers. As the disk rotates, vortex flow is generated inside of the cavity due to various and complicated mold parts of the cover. In addition, there is a gap between the disk tray and the upper/lower cases, through which the air flows as well as the noise leaks. In this study, we have proposed how to reduce the acoustic noise of an external ODD using numerical and experimental analysis. The pressure fluctuations and turbulent kinetic energy distributions are calculated for the developed model. The results show that the sound pressure level is reduced by 2.3dB through simple modifications of ribs of the top cover, which remove or suppress flow instabilities inside of the cavity.

Mechanical Performance of Near-Optimized Sandwich Panels with Quasi-Kagome Truss Cores under Bending Load (준 카고메 트러스 심재를 갖는 최적화된 샌드위치 판재의 굽힘하중 하에서의 기계적 성능)

  • Lim, Chai-Hong;Joo, Jai-Hwang;Kang, Ki-Ju
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.10
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    • pp.1025-1030
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    • 2007
  • Three kinds of metallic sandwich panels with quasi-Kagome truss cores have been analyzed on their mechanical behaviors subjected to bending load. According to the results of previous work on the optimal design, they were designed to have similarly high strength per weight with the identical overall sizes, i.e., the total length, the width, the core height. Differences were in the face sheet thickness and/or the thickness of the metal sheet from which the core was fabricated through expanding and bending processes. Under the bending load, they performed well as designed, as far as the maximum load is concerned. However, after the maximum load, the load-displacement curves were different each other depending on the slenderness ratio of the truss elements composing the quasi-Kagome truss cores and the face sheet thickness. Namely, the slenderness ratio and the face sheet thickness governed stability of the elastic and plastic buckling. Therefore, if energy absorption characteristics or structural stability as well as the maximum load capacity are to be achieved, the sandwich panel with thick truss members and thick face sheet should be selected.

Analysis of Damaged Material Response Using Unified Viscoplastic Constitutive Equations (통합형 점소성구성식을 이용한 손상재료거동해석)

  • Ha Sang Yul;Kim Ki Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.2 s.233
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    • pp.253-261
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    • 2005
  • In decades, a substantial body of work on a unified viscoplastic model which considers the mechanism of plastic deformation and creep deformation has developed. The systematic scheme for numerical analysis of unified model is necessary because the dominant failure mechanism is the defect growth and coalescence in materials. In the present study, the unified viscoplastic model for materials with defects suggested by Suquet and Michel was employed for numerical analysis. The constitutive equations are integrated based on the generalized mid-point rule and implemented into a finite element program (ABAQUS) by means of user-defined subroutine (UMAT). To evaluate the validity of the developed UMAT code and the assessment of the adopted viscoplastic model, the results obtained from the UMAT code was compared with the numerical reference solution and experimental data. The unit cell analysis also has been investigated to study the effect of strain rate, temperature, stress triaxiality and initial defect volume fraction on the growth and coalescence of the defect.

Rapid Development of a Humanoid Robot using Concurrent Implementation of CAD/CAM/CAE and RP (CAD/CAM/CAE/RP의 동시공학적 적용을 통한 휴머노이드 로봇의 쾌속 개발)

  • Park, Keun;Kim, Young-Seog;Kim, Chung-Seok;Park, Sung-Ho
    • Korean Journal of Computational Design and Engineering
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    • v.12 no.1
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    • pp.50-57
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    • 2007
  • In recent years, many robotics researches have been focused on developing human-friendly robots, that is, humanoid biped robots. The researches of humanoid robots include various areas such as hardware development, control of biped locomotion, artificial intelligence, human interaction, etc. The present work concerns the hardware development of a mid-size humanoid robot, BONOBO, focusing on rapid development of outer body parts with integrated application if CAD/CAM/CAE/RP. Most parts are three-dimensionally designed using 3D CAD, and effectively connected with CAE analyses using both kinematic simulation and structural analysis. In order to reduce lead time and investment cost for parts developments, Rapid Prototyping (RP) and CAM are selectively utilized for manufacturing body parts. These master parts are then replicated using the vacuum casting process, from which we can obtain plastic parts repeatedly. Through this integrated approach, the first prototype of BONOBO can be successfully developed with relatively low time and investment costs.

Research on bearing characteristics of socket-spigot template supporting system

  • Guo, Yan;Hu, Chang-Ming;Lian, Ming
    • Steel and Composite Structures
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    • v.20 no.4
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    • pp.869-887
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    • 2016
  • The socket-spigot template supporting system is widely used in engineering applications in China. As a newer type of support structure, there has been growing research interest in its bearing capacity. In this paper, four vertical bearing capacity tests were carried out on the basic mechanical unit frame of a socket-spigot template supporting system. The first goal was to explore the influence of the node semi-rigid degree and the longitudinal spacing of the upright tube on the vertical bearing capacity. The second objective was to analyze the displacement trend and the failure mode during the loading process. This paper presents numerical analysis of the vertical bearing capacity of the unit frames using the finite element software ANSYS. It revealed the relationship between the node semi-rigid degree and the vertical bearing capacity, that the two-linear reinforcement model of elastic-plastic material can be used to analyze the socket-spigot template supporting system, and, through node entity model analysis, that the load transfer direction greatly influences the node bearing area. Finally, this paper indicates the results of on-site application performance experiments, shows that the supporting system has adequate bearing capacity and stability, and comments on the common work performance of a socket and fastener scaffold.

A study on thermo-mechanical behavior of MCD through bulge test analysis

  • Altabey, Wael A.
    • Advances in Computational Design
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    • v.2 no.2
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    • pp.107-119
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    • 2017
  • The Micro circular diaphragm (MCD) is the mechanical actuator part used in the micro electro-mechanical sensors (MEMS) that combine electrical and mechanical components. These actuators are working under harsh mechanical and thermal conditions, so it is very important to study the mechanical and thermal behaviors of these actuators, in order to do with its function successfully. The objective of this paper is to determine the thermo-mechanical behavior of MCD by developing the traditional bulge test technique to achieve the aims of this work. The specimen is first pre-stressed to ensure that is no initial deflection before applied the loads on diaphragm and then clamped between two plates, a differential pressure (P) and temperature ($T_b$) is leading to a deformation of the MCD. Analytical formulation of developed bulge test technique for MCD thermo-mechanical characterization was established with taking in-to account effect of the residual strength from pre-stressed loading. These makes the plane-strain bulge test ideal for studying the mechanical and thermal behavior of diaphragm in both the elastic and plastic regimes. The differential specimen thickness due to bulge effect to describe the mechanical behavior, and the temperature effect on the MCD material properties to study the thermal behavior under deformation were discussed. A finite element model (FEM) can be extended to apply for investigating the reliability of the proposed bulge test of MCD and compare between the FEM results and another one from analytical calculus. The results show that, the good convergence between the finite element model and analytical model.