• Title/Summary/Keyword: Plastic Stress Distribution Method

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An Finite Element Analysis for Elasto-Plastic Thermal Stresses Considerating Strain Hysteresis at Quenching Process of Carbon Steel(II) - Analysis of elasto-viscoplastic thermal stress - (탄소강의 퀜칭처리 과정에서 변형율이력을 고려한 탄소성열응력의 유한요소 해석(II) - 탄점소성 열응력 해석 -)

  • Kim, Ok-Sam;Koo, Bon-Kwon
    • Journal of the Korean Society for Heat Treatment
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    • v.9 no.2
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    • pp.147-158
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    • 1996
  • Generally, analytical consideration on the behaviour of metallic structures during quenching process, and analysis on the thermal stress and deformation after heat treatment are very important in presumption of crack and distorsion of quenched material. In this study a set of constitute equations relevant to the analysis of thermo elasto-viscoplastic materials with strain hysteresis during quenching process way presented on the basis of contimuum thermo-dynamics mechanics. The thermal stresses were numerically calculated by finite element technique of weighted residual method and the principle of virtual work. In the calculation process, the temperature depandency of physical and mechaniclal properties of the material in consideration. On the distribution of elasto-viscoplastic thermal stresses according to radial direction, axial and tangential stress are tensile stress(50MPa, 1.5GPa and 300MPa) in surface and compressive stress(-1.2GPa, -1.14GPa and -750MPa) in the inner part on the other hand, radial stress is tensile stress(900MPa) in area of analysis. According to axial direction, tangential stress gradients are average 60MPa/mm on the whole. The reversion of stress takes place at 11.5 to 16.8mm from the center in area of analysing.

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Thermal Stress at the Junction of Skirt to Head in Hot Pressure Vessel (고온 수직형 압력용기 Skirt 부의 열응력에 관한 연구)

  • 한명수;한종만;조용관
    • Journal of Welding and Joining
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    • v.16 no.2
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    • pp.111-121
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    • 1998
  • It is well recognized that a excessive temperature gradient from the junction of head to skirt in axial direction in a hot pressure vessel can cause unpredicted high thermal stress at the junction and/or in axial direction of a skirt. this thermal stress resulting from axial thermal gradient may be a major cause of unsoundness of structural integrity. In case of cyclic operation of hot pressure vessels, the thermal stress becomes one of the primary design consideration because of the possibility of fracture as a result of cyclic thermal fatigue and progressively incremental plastic deformation. To perform thermal stress analysis of the junction and cylindrical skirt of a vessel, or, at least, to inspect quantitatively the magnitude and effect of thermal stress, the temperature profile of the vessel and skirt must be known. This paper demonstrated the temperature distribution and thermal stress analysis for the junction of skirt to head using F.E. analysis. Effect of air pocket in crotch space was quantitatively investigated to minimize the temperature gradient causing the thermal stress in axial direction. Effect of the skirt height on thermal stresses was also studied. Analysis results were compared with theoretical formulas to verify th applicability to the strength calculation in design field.

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Quantitative Evaluation of Solidification Crack Strength of AC2B Aluminum Casting Alloy (AC2B 알루미늄 주조합금의 정량적 응고균열 강도 평가)

  • Kim, Heon-Joo
    • Journal of Korea Foundry Society
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    • v.34 no.4
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    • pp.136-142
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    • 2014
  • Numerical solution of thermal stress by CAE analysis could be an effective method in product development stage of castings to predict and treat the problem of solidification cracking of castings. Quantitative stress-strain data are necessary, in this case. Tension type apparatus of a solidification crack test which can measure stress-strain relationship quantitatively was developed and the test procedure was established by this research. Solidification crack strength obtained from the following test procedure could be utilized to evaluate it in terms of effect factors on thermo-plastic characteristic of solidifying alloy such as grain size of solid, grain morphology, distribution of solid grain, etc. Proposed test procedure is as follow: Prediction of temperature at the failure site of solidification cracked specimen by computer simulation of solidification, Calculation of solid fraction of the failure site from thermodynamic solution of solidification under Scheil condition.

Constitutive Relation of Concrete to Predict P-M Interaction Strength of Rectangular CFT Short Columns (콘크리트충전 각형강관단주의 P-M 조합강도 예측을 위한 콘크리트 구성방정식)

  • Lee, Cheol Ho;Kang, Ki Yong;Kim, Sung Yong
    • Journal of Korean Society of Steel Construction
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    • v.27 no.1
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    • pp.31-42
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    • 2015
  • The plastic stress distribution method and the strain compatibility method are the two representative methods to calculate the P-M interaction strength of RCFT (rectangular concrete filled tube) columns. The plastic stress distribution method is approximate while the stress compatibility method should approach the exact solution if accurate constitutive relations of the materials involved are used. Recent study by the authors pointed out that, because of lack of accurate constitutive model for the concrete confined by the rectangular steel tube, no strain compatibility method according to the current structural provisions provides a satisfactory prediction of the P-M interaction strength of RCFT columns under various material combinations. An empirical constitutive model which can capture the stress-strain characteristics of the confined concrete of RCFT columns is proposed based on analyzing extensive exisitng test database. The key idea was to define the concrete crushing strain as a function of steel-to-concrete strength ratio and width-to-thickness ratio of steel tube. It was shown that the proposed model leads to more accurate and more consistent prediction of the P-M interaction strength of RCFT columns under general design conditions.

Analytical Study on Behaviour of Plane Steel Frame with Semi-Rigid Beam-to-Column Connection (반강접 접합부를 갖는 평면 강골조의 거동에 관한 해석적 연구)

  • Kim, Jong Sung
    • Journal of Korean Society of Steel Construction
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    • v.21 no.5
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    • pp.483-492
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    • 2009
  • In this study, nonlinear analysis of steel plane frame was performed using the refined plastic hinge method of advanced analysis techniques. In deterioration of stiffness in plastic zone, influences by flexural bending, residual stress, geometrical non-linearity, and semi-rigid connection are considered. And also, further reduced tangent modulus was used for geometrical non-linearity, top and seat angle were chosen for semi-rigid connection. Furthermore, 3 parameter power model was used for moment-rotation behaviour of beam to column connection. The loading conditions are combined with axial and lateral force and the inverse triangle distribution of lateral and eight type of analytical models were used in analysis. The results of analyses were compared with semi-rigid and rigid connection on behaviour of numerical analysis models. And also, the behaviors of frame with changes of semi-rigidity were analyzed by using the results obtained from MIIDAS-GENw.

Numerical Simulation of Drawbead Formation in a Binder Wrap Process by an elasto-Plastic Finite Element Method (탄소성 유한요소법에 의한 드로우비드 성형 해석)

  • Choi, Tae-Hoon;Huh, Hoon;Lee, Jang-Hee;Park, Chun-Dal
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1995.03a
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    • pp.196-202
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    • 1995
  • Drawbead formulation is the first process together with a binder wrap process in a sheet metal forming process. The purpose of a drawbead is to control the flow of the metal into the die in panel press forming. To simulate the drawbead formation process, an elasto-plastic finite element formulation is derived from the equilibrium equation an drelated boundary conditions considering the proper contact conditons. The developed finite element program is applied to drawbead formation in the plane strain condition. The simulation of drawbead formation produces the distribution fo stress and strain along the bead and the resultant elongation of the sheet in the cavity region with respect to various cavity dimensions of the sheet as well as the punch force of a drawbead and the amount of draw-in with respect to the stroke fo a drawbead. The numerical resutls provides the fundamental information as a boundary condition to analyze the complex binder wrap phenomena and panel press forming in simple way.

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Strength Analysis of Joint Between Steel Plate and CFRP Laminated Splice Plates Patched by Adhesive (접착제를 사용한 CFRP와 강재 이음부의 강도 해석)

  • Park, Dae-Yong;Lee, Sang-Youl;Chang, Suk-Yoon
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.2 no.2
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    • pp.13-19
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    • 2011
  • This paper presents the stress distribution of the damaged butt joint of steel plate using CFRP laminates when the flange in tension zone of steel box girder is welded by butt welding. When CFRP sheets are patched on tension flange of steel-box girder, the stress distribution of a vertical and normal direction on damaged welding part is shown as parameters such as a variation of the thickness of adhesive, the overlap length with steel, and the modulus of elasticity of CFRP sheets. For the study, we wrote the computer program using the EAS(Enhanced assumed strain) finite element method for plane strain that has a very fast convergency and exact stress for distorted shape.

A Study on the Distribution of Welding Residual Stresses in Laser Welds with the Nail-head Shape (Nail Head 형상을 가지는 레이저 용접 단면부의 잔류응력 분포 특성에 관한 연구)

  • Bang, Han-Sur;Kim, Young-Pyo;Joo, Sung-Min;Kwon, Young-Sub
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2003.05a
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    • pp.269-273
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    • 2003
  • During the laser welding, weldments are suddenly heated by laser beam and cooled. This phenomenon gives occasion to complex welding residual stresses, which have a great influence on structural instability strength, in laser welds. However, a relevant research on this field is not sufficient until present and residual stress measurements have experimental and practical limitations. For these reasons a numerical simulation may be attractive in order to solve the residual stress problem. In order to determine the distribution of heat and welding residual stresses in laser welds with the nail-head shape, authors conduct the finite element analysis (two-dimensional unstationary heat conduction & thermal elasto-plastic analysis). From the result of this study, we can confirm the stress concentration is occurred at the place of melting line shape changed in laser welds with the nail-head shape.

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Flexural Behavior and Design of Concrete-filled U-shape Hybrid Composite Beams Fabricated from 570MPa High-strength Steel (570MPa급 고강도강을 적용한 콘크리트 채움 U형 하이브리드 합성보의 휨거동 및 설계)

  • Lee, Cheol Ho;So, Hyun Joon;Park, Chang Hee;Lee, Chang Nam;Lee, Seung Hwan;Oh, Ha Nool
    • Journal of Korean Society of Steel Construction
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    • v.28 no.2
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    • pp.109-120
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    • 2016
  • Flexural tests of full-scale concrete-filled U-shape hybrid composite beams were conducted. Ordinary (SS400) and high-strength (SM570) steel plates were used in the web and in the bottom flange of U-shape steel section respectively. The primary objectives were to develop the hybrid section configuration with maximized flexural capacity and to investigate its flexural strength and deformation capacity. All the hybrid test specimens in this study exhibited the plastic moment capacity and resonable deformability. It is shown that the plastic stress distribution can be assumed in calculating the flexural strength of the proposed hybrid composite beams if the plastic neural axis is located within 15% of the total beam depth from the top of the composite slab. The procedure for computing the effective flexural stiffness of hybrid composite beams is also recommended based on test results.

Re-distribution of Welding Residual Stress Due to Tensile Pre-load and Its Effects on Fatigue Strength in Padding Plate Weldment (Padding plate 용접구조의 인장 정하중 이력에 의한 용접잔류응력 변화 및 피로강도에의 영향)

  • S.W. Kang;Y.W. Kim;W.S. Kim;D.H. Kim
    • Journal of the Society of Naval Architects of Korea
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    • v.38 no.4
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    • pp.75-82
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    • 2001
  • Static loadings on ship structure induced either by water pressure before service such as a tank test and ballasting or by cargo pressure during first laden voyage cause relatively much greater stress than dynamic loadings induced by wave. With these static pre-loadings, the initial residual stresses around welded joint, where fatigue strength is concerned(in most cases, where stress concentration occurs) are expected to be shaken-down in a great extent by the elasto-plastic deformation behavior of material. Therefore, it is more resonable to assess the fatigue strength of ship structure with S-N data which have taken into account the effect of shaken-down residual stresses(re-distributed stresses) on the fatigue strength. In this research work, the re-distribution of residual stresses by the tensile pre-loading is measured using an ordinary sectioning method for specimens of padding plate weldment. Fatigue tests are performed also to evaluate the fatigue strength of the both as-welded and pre-loaded specimens.

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