• 제목/요약/키워드: Plastic Sheet

검색결과 511건 처리시간 0.021초

저탄소강판을 이용한 굽힘 가공에서 발생하는 꺾임 현상에 대한 발생기구 해석 (Analysis on the Mechanism of Fluting in the Bending of Low Carbon Steels)

  • 박기철;윤정봉
    • 소성∙가공
    • /
    • 제16권4호
    • /
    • pp.317-322
    • /
    • 2007
  • In order to investigate the cause and condition of fluting in tangential bending of low carbon steel sheet, an analytic analysis, an experiment and a series of finite element analysis for bending process were done. The fluting in bended sheet was related with the yield point elongation of material. Due to the yield point elongation, unstable plastic hinge was occurred in course of bending of elastic perfectly plastic sheet. According to the analysis and computational results, lower yield point elongation than 5% was required to prevent fluting in 0.5-0.6t sheet in $15{\sim}25mm$ radius bending. The tendency of fluting occurrence was reduced as decreasing the radius of bending, increasing thickness of bended sheet, and removing irregularity in sheet and bending processes.

금속판재의 성형성 (Formability of Sheet Metals)

  • 이동녕
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 1994년도 박판성형기술의 진보
    • /
    • pp.11-23
    • /
    • 1994
  • Formability of sheet metals can be evaluated using tensile testing. Easily measured tensile properties such as yield strength, tensile strength, elongation, strain hardening exponent, strain rate sensitivity and plastic strain ratio are important parameters to evaluated the sheet formability. This paper briefly explains how these properties are related to deep drawability and stretchability. The plastic anisotropy of sheet metals is usually attributed to the crystallographic texture. However dislocation distribution may influence the anisotropy.

탄소성 내연적 유한요소법을 이용한 평면 이방성 박판의 성형공정해석 (Elastic-Plastic Implicit Finite Element Method Considering Planar Anisotropy for Complicated Sheet Metal Forming Processes)

  • 윤정환;김종봉;양동열;정관수
    • 소성∙가공
    • /
    • 제7권3호
    • /
    • pp.233-245
    • /
    • 1998
  • A new approach has been proposed for the incremental analysis of the nonsteady state large deformation of planar anisotropic elastic-plastic sheet forming. A mathematical brief review of a constitutive law for the incremental deformation theory has been presented from flow theory using the minimum plastic work path for elastic-plastic material. Since the material embedded coordinate system(Lagrangian quantity) is used in the proposed theory the stress integration procedure is completely objective. A new return mapping algorithm has been also developed from the general midpoint rule so as to achieve numerically large strain increment by successive control of yield function residuals. Some numerical tests for the return mapping algorithm were performed using Barlat's six component anisotropic stress potential. Performance of the proposed algorithm was shown to be good and stable for a large strain increment, For planar anisotropic sheet forming updating algorithm of planar anisotropic axes has been newly proposed. In order to show the effectiveness and validity of the present formulation earing simulation for a cylindrical cup drawing and front fender stamping analysis are performed. From the results it has been shown that the present formulation can provide a good basis for analysis for analysis of elastic-plastic sheet metal forming processes.

  • PDF

Plane strain bending of a bimetallic sheet at large strains

  • Alexandrov, Sergei E.;Kien, Nguyen D.;Manh, Dinh V.;Grechnikov, Fedor V.
    • Structural Engineering and Mechanics
    • /
    • 제58권4호
    • /
    • pp.641-659
    • /
    • 2016
  • This paper deals with the pure bending of incompressible elastic perfectly plastic two-layer sheets under plane strain conditions at large strains. Each layer is classified by its yield stress, shear modulus of elasticity and its initial percentage thickness in relation to the whole sheet. The solution found is semi-analytic. In particular, a numerical technique is only necessary to solve transcendental equations. The general solution is cumbersome because different analytic expressions for the radial and circumferential stresses should be adopted in different regions of the whole sheet. In particular, there are several alternative ways a plastic region (or plastic regions) can propagate. However, for any given set of material and process parameters the solution to the problem consists of a sequence of rather simple analytic expressions connected by transcendental equations. The general solution is illustrated by a simple example.

강판의 두께 깊이와 소성변형비 변화 (The Variation of Plastic Strain Ratio Through Thickness in Sheet Steel)

  • 김인수;박노진;김성진;서완영;이민구
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 1997년도 춘계학술대회논문집
    • /
    • pp.117-120
    • /
    • 1997
  • Microstructure and pole figure through thickness in cold rolled sheet steel were investigated. The calculated plastic strain ratio in surface is greatly different with that in center layer and measured value in tensile test.

  • PDF

무윤활 압연한 알루미늄 합금의 집합조직과 성형성 (Texture and Formability Development of Non-lubrication Rolled Al Alloy Sheet)

  • 아크라모프 사이드무로드;김인수
    • 소성∙가공
    • /
    • 제18권2호
    • /
    • pp.116-121
    • /
    • 2009
  • Formability and other mechanical properties of sheet metals are strongly dependent on the texture. It was studied to improve the formability of the Al alloy(AA3003) sheets which were rolled under the non-lubrication condition and subsequent heat treated. In the non-lubrication rolled and subsequent heat treated Al alloy sheet, the variation of the plastic strain ratios were investigated in this study. Non-lubrication rolled Al sheets showed a fine grain size and after subsequent heat treated specimens showed that the $\beta$-fiber texture component was increased. The plastic strain ratios of the non-lubrication rolled and subsequent heat treated Al alloy sheets were about two times higher than those of the original Al sheets. These could be related to the formation of $\beta$-fiber texture components through the non-lubrication rolling and subsequent heat treatment in Al sheet.

알루미늄 5182/폴리프로필렌/알루미늄 5182 샌드위치 판재의 소성변형비 및 평면이방성 (Plastic Strain Ratio and Planar Anisotropy of AA5182/Polypropylene/AA5182 Sandwich Sheets)

  • 김기주;정효태
    • 소성∙가공
    • /
    • 제13권4호
    • /
    • pp.365-373
    • /
    • 2004
  • The sheet formability of single AA5182 sheets and sandwich sheets comprising of AA5182/polypropylene/AA5182 (AA/PP/AA) was studied. Rolling without lubrication and subsequent recrystallization annealing led to the formation of favorable {111}//ND fiber textures in AA5182 sheets, which provided a higher plastic strain ratio of $R_m=1.5$. $R_m$ value of 1.58 was obtained in the AA/PP/Ah sandwich sheet sample. Furthermore, a proper combination of the sample direction of the upper and lower skin sheet gave rise to an optimization of the sheet formability of the sandwich sheets.

AZ31 마그네슘 합금 판재의 기계적 특성 평가(1) (Evaluation of Mechanical Properties for AZ31 Magnesium Alloy(1))

  • 원성연;오상균;;박진기;김영석
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2004년도 춘계학술대회 논문집
    • /
    • pp.53-56
    • /
    • 2004
  • The mechanical properties and optical micrographs are studied for rolled magnesium alloy sheet with hexagonal close packed structure(HCP) at room and elevated temperatures. Tensile properties such as tensile strength, elongation, R-value and n-value are also measured for AZ31 magnesium alloy. Magnesium with strong texture of basal plane parallel to the rolling direction usually has high R-value and plastic anisotropy at room temperature. As temperature increases, the R-value for AZ31 magnesium sheet decreases. In addition, the AZ31 sheet becomes isotropy and recrystallization above $200^{\circ}C$. Formability of magnesium alloy sheets remarkably poor at room temperature is improved by increasing temperature. Sheet forming of magnesium alloy is practically possible only at high temperature range where plastic anisotropy disappears.

  • PDF

반전된 U자형 실리콘 시트를 이용한 코뼈골절의 치료 (Treatment of Nasal Bone Fracture with Reverse U-Shaped Silicone Sheet)

  • 최환준;위서영;최창용
    • Archives of Plastic Surgery
    • /
    • 제36권2호
    • /
    • pp.242-246
    • /
    • 2009
  • Purpose: The majority of nasal bone fractures have been managed by routine procedure of closed reduction and intranasal packing. However, nasal packing can cause nasal injury, hypoxia and patient's discomfort. And, synechiae formation is a frequently occurred after the nasal surgery. Various methods are used to reduce the incidence of synechiae formation. The purpose of this study was to compare routine procedure and nasal packing with reverse "U" shaped silicone sheet with respect to postoperative nasal synechiae formation and final outcome. Methods: We analyzed the medical records of 100 patients with nasal bone fracture who were operated by closed reduction in the last one year. The silicone sheet was designed in reverse "U" fan - shape and inserted between the middle turbinate and the septal wall. Nasal packing was removed at two days after the operation, and silicone sheet was removed at 10 to 14 days. Results: Synechiae in the middle meatus developed in 2 of 75 patients. Although synechiae between the middle meatus and nasal septum occurred in patients, the patients did not complaint of any olfactory disturbance and nasal obstruction. Conclusion: The reverse "U" fan - shape silicone sheet caused less pain for patients and no significant differences in outcome were found. The results of this study suggest that insertion of silicone sheet between the middle meatus and septum can be a useful method in the prevention of intranasal synechiae formation. The reverse "U" silicone sheet is a good alternative for routine packing methods.

H-Pile과 Plastic Sheet Pile을 결합한 토류벽체에 대한 수치해석적 연구 (Numerical study for Application of H-Pile Connection Plastic Sheet Pile Retaining Wall (HCS))

  • 이규남;임희대
    • 지질공학
    • /
    • 제27권3호
    • /
    • pp.331-343
    • /
    • 2017
  • 본 연구에서는 기존의 H-Pile+토류판 또는 H-Pile+토류판+차수그라우팅 공법의 안정성, 시공성 및 경제성을 개선하기 위해 H-Pile에 Plastic Sheet Pile(P.S.P)과 연성벽체인 P.S.P의 간격유지 및 보강기능을 위한 간격재(각형강관)를 결합한 토류벽체 System인 HCS공법을 개발하고, HCS공법을 구성하는 각 부재의 거동을 3차원 유한요소해석에 의해 규명하는 연구이다. HCS공법의 거동을 수치해석적으로 규명하기 위해 Plastic Sheet Pile 규격 3종류, H-Pile 규격 2종류 및 설치간격 3종류, 간격재 규격 1종류 및 설치간격 4종류에 대해 광범위한 3차원 유한요소해석을 실시하였다. 수치해석결과 $P.S.P-460{\times}131.5{\times}7t$ (PS7)와 H-Pile $250{\times}250{\times}9{\times}14$ (H250), $P.S.P473{\times}133.5{\times}9t$ (PS9)와 H-Pile $300{\times}200{\times}9{\times}14$ (H300)의 조합에서 상대적으로 유사한 응력비(=발생응력/허용응력)를 갖는 것으로 검토되어 이 제품의 조합이 경제적인 것으로 확인되었으며, P.S.P+H-Pile+간격재 복합체의 강성이 증가할수록 벽체의 수평변위와 상부지반의 연직변위가 감소하였다. 특히, H-Pile과 P.S.P의 강성차이로 인한 Arching 현상으로 P.S.P의 토압의 상당부분이 H-Pile로 응력(토압) 전이가 발생하여 P.S.P의 응력 및 변위는 미소하게 나타났다. 본 연구를 통하여 HCS공법을 구성하는 각각의 부재들의 거동을 확인할 수 있었으며, 확인된 연구결과를 통해 향후 HCS공법을 합리적이고 안정하며 경제적으로 적용하는 데 활용 가능하리라 판단된다.