• Title/Summary/Keyword: Plastic Ring

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Die Life Estimation of Hot Forging for Surface Treatment and Lubricants (표면처리 및 윤활제에 따른 열간 단조 금형의 수명 평가)

  • 이현철;김병민;김광호
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.7
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    • pp.26-35
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    • 2003
  • This study explains the effects of lubricant and surface treatment on hot forging die life. The mechanical and thermal load, and thermal softening which is happened by the high temperature of die, in hot and warm forging, cause die wear, heat checking and plastic deformation, etc. This study is fur the effects of solid lubricants and surface treatment condition for hot forging die. Because cooling effect and low friction are essential to the long life of dies, optimal surface treatment and lubricant are very important to improve die life for hot forging process. The main factors, which affect die hardness and heat transfer, are surface treatments and lubricants, which are related to thermal diffusion coefficient and heat transfer coefficient, etc. For verifying these effects, experiments are performed for hot ring compression test and heat transfer coefficient in various conditions as like different initial billet temperatures and different loads. The effects of lubricant and surface treatment for hot forging die life are explained by their thermal characteristics. The new developed technique in this study for predicting tool life can give more feasible means to improve the tool life in hot forging process.

POST-OPERATIVE SKELETAL STABILITY OF THE MAXILLA TREATED WITH LE FORT I AND U-SHAPED OSTEOTOMIES IN SIMULTANEOUS MAXILLOMANDIBULAR ORTHOGNATHIC SURGERY (양악 악교정 수술에서 르포트 I형과 U-자형 복합 골절단술 후 상악골의 안정성에 관한 임상적 연구)

  • Kim, Min-Keun;Park, Young-Wook
    • Maxillofacial Plastic and Reconstructive Surgery
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    • v.31 no.6
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    • pp.485-491
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    • 2009
  • Postoperative skeletal stability was evaluated in combination of Le Fort I and U-shaped osteotomies for superior repositioning of maxilla in bi-maxillary surgeries in 30 consecutive patients. The fifteen patients underwent Le Fort I osteotomy alone and the other fifteen patients underwent Le Fort I and U-shaped osteotomies. In all patients, the maxilla was first osteomized and fixed with absorbable plates system. A bilateral sagittal split ramus osteotomy (BSSRO) of the mandible was then carried out and fixation was performed using absorbable plates. Maxillo-mandibular fixation with rubber ring was used for two weeks post-operatively in all patients. Lateral cephalograms were obtained pre-operatively, 1 day post-operatively, 6 months after surgery. The changes in anterior nasal spine (ANS), point A, upper incisior (U1), and point of maxillary tuberosity (PMT) were examined. The maxillas in the fifteen patients of both examination group were repositioned nearly in their planned positions during surgery and no significant post-operative changes in the examined points of the maxilla were found. These results suggest that a combination of a Le Fort I and U-shaped osteotomy is a useful technique for reliable superior repositioning of the maxilla. The post-operative change in the maxilla using this combination osteotomy was comparatively stable.

Computation of Crack Tip Mode I Stress Intensity Factor of a Specimen for Measuring Slow Crack Growth Resistance of Plastic Pipes Using Finite-Element Method (유한요소법에 의한 플라스틱 파이프의 저속균열성장 저항성 시험편 균열선단 모드 I 응력확대계수 계산)

  • Choi, Sun-Woong;Park, Yeong-Joo;Suh, Yeong-Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.9 s.240
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    • pp.1225-1234
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    • 2005
  • Mode I stress intensity factor $(K_I)$ of Notched Ring Test(NRT) specimen for measuring slow crack growth resistance was found using finite-element method. The theoretical $K_I$ value of NRT was not available in any references and could not be solved analytically. At first, in order to verify the accuracy of the finite-element approach, published $K_I$ values of several cracks were calculated and compared with finite-element results. The results were in good agreement within inherent errors of theoretical $K_I$. Finally the mode I stress intensity factor of NRT was found using 2- and 3-dimensional finite-element methods and expressed as a function of the applied load. This enabled direct comparison of resistance to slow crack growth between NRT and Notched Pipe Test(NPT), which employ different loading regime.

Mineral Admixture Factors Affecting Rheological Properties of Cement Paste (시멘트 페이스트의 레올로지 특성에 미치는 혼화재 변수의 영향)

  • Heo Young-Sun;Hwang Yin-Sung;Shin Hyun-Sup;Yoon Seob;Lee Gun-Cheol;Han Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2005.11a
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    • pp.57-61
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    • 2005
  • Cement paste is originally the basic material and crucial factor consisting concrete. This study investigates the relationship between flow apparatuses, which are ring flow(R-F), flow cone(F-C) and mini slump(M-S), in order to estimate the fluidity of cement Paste. For quantitatively evaluating the measured data this study also investigated the calibration of the rheology consistent, such as yield value and plastic viscosity, of cement paste using viscometer For this purpose the present work discussed the influence of 3 type of ordinary portland cement with different companies, affecting the fluidity of cement paste. and it also demonstrated the influence of the various kinds of mineral admixtures, such as fly ash(FA), blast furnace slag(BS) and silica fume(SF) and that of incorporating ratio. The author concluded that using R-F apparatus is the most effective flow test method of cement paste and it is exactly proportional to other apparatus' rheological properties.

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Welding Deformation and Its Correction of Cylindrical Moon Pool Structure (원통형 문풀 구조물의 탑재 시 변형과 수정)

  • Seong, Woo-Jae;Chun, Kwang-San
    • Journal of the Society of Naval Architects of Korea
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    • v.56 no.5
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    • pp.389-395
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    • 2019
  • Turret mooring type Floating Production Storage and Offloading (FPSO) is designed to rotate the hull around a turret system. The system is mounted inside a cylindrical moon-pool structure of the ship hull structure. The upper part of the moon-pool structure called Bogie Support Structure (BSS) is supported on ring type rail structure (bogie), so high roundness is required at the top of the structure. In this study, the deformation measured during BSS installation was compared with the predicted values through the thermal elasto-plastic analysis, and the causes of deformation were analyzed. Deformation behavior of cylindrical structure with a very large diameter compared to the thickness was investigated. In addition, a proper welding sequence and correction method for the deformed structure were proposed. This study can be an example of the solution to the tolerance problem of large cylindrical structures.

Effect of rock flour type on rheology and strength of self-compacting lightweight concrete

  • Mazloom, Moosa;Homayooni, Seyed Mohammad;Miri, Sayed Mojtaba
    • Computers and Concrete
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    • v.21 no.2
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    • pp.199-207
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    • 2018
  • With the development of concrete technology, producing concrete products that have the ability to flow under their own weights and do not need internal or external vibrations is an important achievement. In this study, assessments are made on using travertine, marble and limestone rock flours in self-compacting lightweight concrete (SCLC). In fact, the effects of these powders on plastic and hardened phases of SCLC are studied. To address this issue, concrete mixtures with water to cementitious materials ratios of 0.42 and 0.45 were used. These mixtures were made with 0 and 10% silica fume (SF) replacement levels by cement weight. To achieve lightweight concrete, lightweight expanded clay aggregate (Leca) with the bulk density of about $520kg/m^3 $was utilized. Also two kinds of water were consumed involving tap water and magnetic water (MW) for investigating the possible interaction of MW and rock flour type. In this study, 12 mixtures were studied, and their specific weights were in the range of $1660-1692kg/m^3$. To study the mixtures in plastic phase, tests such as slump flow, J-ring, V-funnel and U-box were performed. By using marble and travertine powders instead of limestone flour, the plastic viscosities and rheology were not changed considerably and they remained in the range of regulations. Moreover, SCLC showed better compressive strength with travertine, and then with marble rock flours compared to limestone powders. According to the results of the conducted study, MW showed better performance in both fresh and hardened phases in all the mixes, and there was no interaction between MW and rock flour type.

Improvement of Sea Eel Pots (붕장어 통발의 개량)

  • KO Kwan-SoH;KWON Byeong-Guk
    • Korean Journal of Fisheries and Aquatic Sciences
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    • v.20 no.2
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    • pp.95-105
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    • 1987
  • Traditional sea Eel pots can be divided into two groups such as bamboo and plastic pots, however they are nearly same in a shape with one entrance and fishing efficiency, except their materials. Very few yet have been studied on their catching methods or catching mechanisms at the view point of behavior. Accordingly, we have designed tubular pots in order to fill up faults of traditional fishing gear construction and behaviors of sea eel. The suitable tubular pots was decided by comparative experiments in the water tank and the fishing efficiency was compared through the field experiments. The results obtained are as follows : 1. The differences between traditional plastic pots and improved tubular pots are firstly two entrances in both ends of tube without holes, secondly flapper nets are fixed at the end of each cone, and thirdly a bait bag is fixed at the center of pot. 2. The standard size of the suitable tubular pot is: $$Tube\;:\;\phi\;12\~13{\times}L80\;cm$$, $$Cone\;:\;Inside\;ring\;\phi6{\times}D5\;cm$$, Flapper : L10 cm. 3. The fishing efficiency of tubular rots is 2.3 times better than that of plastic pots.

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A Study on the Real Time Analysis of Plastic Deformation Process using WWW(World Wide Web) (웹을 이용한 실시간 소성가공의 해석에 관한 연구)

  • 이상돈;최호준;방세윤;임중연;이호용
    • Transactions of Materials Processing
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    • v.12 no.2
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    • pp.110-115
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    • 2003
  • This paper is concerned with the compression test and forming process of flange by using virtual reality and analysis(simulation) program. This virtual manufacturing can be carried out one personal computer without any expensive devices for experiment. The virtual manufacturing composed of three modules such as the imput, calculation and the output modules on internet. Internet user can give the material's property and process parameters to the sever computer at the input module. On the calculation module, a simulator computes the virtual manufacturing process by analysis program and stores the data as a file. The output module is the program in which internet user can confirm virtual manufacturing results by showing tables, graphs, and 3D animation. This programs is designed by an internet language such as HTML, CGI, VRML and JAVA ,while analysis programs use the finite increasing, the virtual manufacturing technique will substitute many real experiments in the future.

Design of the Prestressed Cold Extrusion Die with Two Stress Rings (이중 보강링으로 예압된 냉간압출 금형 설계)

  • Heo, Gwan-Do;Yeo, Hong-Tae;Ye, Sang-Don
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.10
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    • pp.77-82
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    • 2000
  • The design of the prestressed cold extrusion die with two stress rings has been performed in this study. The cold extrusion has been simulated by the rigid-plastic FEM. The stress analysis of die has been performed for both after shrink fitting and during extrusion by using the elastic FEM and the Lame's equation. According to the variation of interferences and diameter ratios, the maximum effective stress has been evaluated. As results, interferences and diameters were determined by the minimization of the maximum effective stress of die insert. The comparison of the maximum effective stress between the proposed design and the conventional design has been discussed. It was found that the maximum effective stress in the die insert is considerably affected by the stiffness of the first stress ring.

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A Study on the Steps of Shear Deformations Behavior of Fine-Blanking Process (Fine-Blanking시 전단 단계별 변형 거동에 관한 연구)

  • 이종구;박원규
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.4
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    • pp.26-33
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    • 2002
  • One characteristic of Fine-Blanking is that the size and the direction of stress and strain are very complex in the plastic flow according to the condition of blanking. Especially, they are affected by the clearance of punch and die, by the force of blanking holder and by the force of counter punch. The purpose of this research is to how the deformation behavior in shear zone more clearly, based on Green & Cauch's large deformation theory. The deformation behavior and cracks were investigated in each step of shear, according to punch penetration increase, the use of V-indenter ring and the hardness of materials. This research found that the transforming behavior was the same as pure discretion and the cracks could be prevented when hardness is low.