• Title/Summary/Keyword: Plastic IC

Search Result 84, Processing Time 0.027 seconds

JIC Evaluation of the Smooth and the Side-Grooved CT Specimens in the Reactor Pressure Vessel Steel(SA508-3) (원자력압력용기강 (SA508-3)의 평활 및 측면홈 CT시험편을 이용한 J$_{IC}$ 평가)

  • Oh, Sae-Wook
    • Journal of Ocean Engineering and Technology
    • /
    • v.8 no.2
    • /
    • pp.173-184
    • /
    • 1994
  • 원자력 압력용기강의 탄소성 파괴인성값 $J_IC$를 CT형 시험편을 이용하여 검토하였으며, 평활 시험편 및 측면홈 시험편의 두께는 각각 $B_O$=25.4mm, $B_N$=20.4mm 이다. 측면홈의 깊이는 19.7% 이며, 홈의 각도는 90 .deg.로 가공하였다. 탄소성 파괴인성시험은 ASTM E813-81과 JSME S001-81의 추천방법에 따라 실시하였다. 두 추천방법으로 실험한 결과 ASTM 방법에 의한 $J_IC$값이 과대평가됨으로써 부대조건에 만족되지 못하였지만 JSME방법은 만족되었다. 측면홈 시험편은 R고선법에 의한 ductile tearing의 결정이 평활 시험편보다 용이하였으며, 이에 따른 $J_IC$값의 정확성을 배가 할 수 있었다. 또한 임계 스트레치존 폭($SZW_C$)은 측면홈에 의한 높은 3축응력이 발생되어 평활시험편보다 적게 나타났으며, 이러한 복합적인 원인에 기인하여 스트레치존법에 의한 $J_IC$평가는 R곡선법에 의한 평가보다 약간 과대평가됨을 알 수 있었다.

  • PDF

Analysis on Fracture Toughness of Ultra Heavy Thick EH36-TMCP Plate Welded Joint (조선용 극후물재 EH36-TMCP강의 파괴인성 해석)

  • Bang, Hee-Sun;Bang, Han-Sur;Joo, Sung-Min
    • Proceedings of the KWS Conference
    • /
    • 2009.11a
    • /
    • pp.93-93
    • /
    • 2009
  • 본 연구에서는 EGW, FCAW 공정 적용에 따른 고강도 극후판 EH36-TMCP강 용접부의 역학적 거동 및 파괴인성 $K_{IC}$ 을 규명하기 위해, 먼저 열분포, 열탄소성 수치해석을 통하여 용접부의 역학적 거동(용접잔류응력, 소성변형율 등의 크기, 분포, 발생기구)을 고찰하였다. 그리고 이때 얻어진 잔류응력을 초기응력으로 하여, 잔류응력과 외력의 복합하중에 대한 파괴인성 $K_{Ic}$ 특성을 해석하였다. 용접공정별 균열이 존재하는 용접부의 파괴기준을 살펴보면, EGW용접부의 경우가 FCAW용접부의 경우에 비해 균열의 성장이 다소 용이하여 $K_{IC}$ 값이 다소 낮게 나타났다. EGW용접부의 파괴인성 $K_{IC}$ 경우 중첩된 경우(복합하중)가 순수 외력만 작용하는 경우보다 파괴 인성치가 다소 감소하는 경향을 보이고, a/W가 작을 경우 중첩의 경우가 순수 외력만의 경우보다 파괴인성치 차이가 크나, a/W가 증가함에 따라 그 차이가 점차 없어지는 것으로 나타났다. 반면, FCAW용접부의 경우 균열길이가 작은 범위에서는 중첩된 경우가 순수 외력만 작용 할 경우보다 파괴 인성치가 다소 증가함을 보이지만, a/W가 증가함에 따라 순수 외력만의 작용의 경우와 중첩의 경우의 파괴인성 차이가 없는 것으로 나타났다.

  • PDF

Evaluation by modified offset method on J-R curve with negative crack growth (부균열을 가진 J-R곡선의 수정옾셋방법에 의한 평가)

  • 안광주;최재강
    • Journal of the Korean Society of Safety
    • /
    • v.12 no.3
    • /
    • pp.45-51
    • /
    • 1997
  • To evaluate the elastic-plastic fracture toughness by this modified offset method, the origin of J-R curve is set with drawing the blunting line on the maximum point of the negative crack growth and R curve is modified by adding the blunting factor of the experimented point on the R curve. The elastic-plastic fracture toughness $J_{IC]$ of A5083-H112 material by the modified offset method we 44kN/m on the smooth CT specimens.

  • PDF

Estimation of Fracture Toughness of Dual Phase Steel by J Integral (J積分法 을 이용한 複合組織鋼 의 破壞靭性評價)

  • 김정규;오재민;이완익
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.8 no.5
    • /
    • pp.469-475
    • /
    • 1984
  • In dual phase steel composed of martensite and ferrite which are different in deformation behavior, the quantitative estimation of fracture toughness is investigated by the R-curve method and the stretched zone method of JSME Sool. In the homogeneous material J$_{IC}$ value measured by the R-curve method and the stretched zone method are almost equivalent each other, but in the inhomogeneous material J$_{IC}$ value by the stretched zone method is overestimated than that by the R-curve method. Such a overestimation for the J$_{IC}$ is due to the continuous plastic blunting of ferrite after the stretched zone width in martensite reached critical value which overmeasures the critical stretched zone width.width.

A study on the Relations Between Fracture Strain and Fracture Resistance Curve of nuclear Pressure Vessel Steel (압력용기강의 파괴저항곡선의 파괴변형률에 관한 연구)

  • 임만배
    • Journal of Ocean Engineering and Technology
    • /
    • v.14 no.1
    • /
    • pp.44-51
    • /
    • 2000
  • Safety and integrity are required for reactor pressure vessels because they are operated in high temperature. There are single specimen method multiple specimen method and load ratio analysis method which used as evaluation of safety and integrity for reactor pressure vessels. In this study the fracture resistance curve(J-R curve) elastic-plastic fracture toughness($J_{IC}$) and material tearing modulus ($T_{mat}$) of SA 508 class 3 alloy steel used as reactor pressure vessel steel are measured and evaluated at room temperature 20$0^{\circ}C$ and 30$0^{\circ}C$ according to unloading compliance method and load ration analysis method. And then the comparison with experimental $J_{IC}$ and theoretical$J_{IC}$ by local fracture strain is managed.

  • PDF

Effect of Side Groove on the Elastic Plastic Fracture Toughness of Gas Piping Material (가스배관재의 탄소성파괴인성에 미치는 측면홈 영향)

  • 임만배;차귀준;윤한기;공유식;김정호
    • Journal of Ocean Engineering and Technology
    • /
    • v.15 no.3
    • /
    • pp.63-68
    • /
    • 2001
  • SG-365 steel is an important material and used for manufacturing a pressure vessel which the gas piping. In this investigation, the elastic plastic fracture toughness of this material is evaluated by the an unloading compliance method according to the ATM E813-97 method on the smooth and side groove 1CT specimens. The effect of smooth and side groove is studied on the elastic plastic fracture toughness. The side grooved specimen is very useful in estimation of the $J_IC. Because it is much easier than the smooth specimen to the onset of the ductile tearing by the R curve method. Besides, it improves the accuracy of toughness values, decreases the scattering of them and tunneling and shear lip by the side groove.

  • PDF

Effect of Side Grooved on the Elastic Plastic Fracture Toughness of Gas Piping Meterial (가스배관재의 탄소성파괴인성에 미치는 측면홈영향)

  • 임만배;차귀준;윤한기;김정호
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
    • /
    • 2001.05a
    • /
    • pp.350-356
    • /
    • 2001
  • SG-50 steel is an important material and used for manufacturing a pressure vessel which the gas piping. In this investigation, the elastic plastic fracture toughness of this material is evaluated by the an unloading compliance method according to the ASTM E813-97 and E1152-97 method on the smooth and side groove 1CT specimens. The effect of smooth and side groove is studied on the elastic plastic fracture toughness. The side grooved specimen is very useful in estimation of the J$_{IC}$. Because it is much easier than the smooth specimen to the onset of the ductile tearing by the R curve method. Besides, it improves the accuracy of toughness values, decreases the scattering of them and tunneling and shear lip by the side groove.e.

  • PDF

Injection Molding Technology for Thin Wall Plastic Part - II. Side Gate Removal Technology Using Cold Press Cutting Process (초정밀 박육 플라스틱 제품 성형기술- II. 냉간 절단 공정 활용 사이드 게이트 제거기술)

  • Heo, Young-Moo;Shin, Kwang-Ho;Choi, Bok-Seok;Kwon, Oh-Keun
    • Design & Manufacturing
    • /
    • v.10 no.3
    • /
    • pp.1-7
    • /
    • 2016
  • In the semiconductor industry the memory and chip were developed to high density memory and high performance chip, so circuit design was also high integrated and the test bed was needed to be thin and fine pitch socket. LGA(Land Grid Array) IC socket with thin wall thickness was designed to satisfy this requirement. The LGA IC socket plastic part was manufacture by injection molding process, it was needed accuracy, stiffness and suit resin with high flowability. After injection molding process the side gates were needed to remove for further assembly process. ln this study, the cold press cutting process was applied to remove the gates. For design of punch and die, the cold press cutting analysis was implemented by$DEFORM-2D^{TM}$ ln consideration of the simulation results, an adequate punch and die was designed and made for the cutting unit. In order to verify the performance of cutting process, the roughness of cutting section of the part was measured and was satisfied in requirement.

A study on the injection molding technology for thin wall plastic part (초정밀 박육 플라스틱 제품 성형기술에 관한 연구)

  • Heo, Young-Moo;Shin, Kwang-Ho
    • Design & Manufacturing
    • /
    • v.10 no.2
    • /
    • pp.50-54
    • /
    • 2016
  • In the semiconductor industry the final products were checked for several environments before sell the products. The burning test of memory and chip was implemented in reliability for all of parts. The memory and chip were developed to high density memory and high performance chip, so circuit design was also high integrated and the test bed was needed to be thin and fine pitch socket. LGA(Land Grid Array) IC socket with thin wall thickness was designed to satisfy this requirement. The LGA IC socket plastic part was manufacture by injection molding process, it was needed accuracy, stiffness and suit resin with high flowability. In this study, injection molding process analysis was executed for 2 and 4 cavities moldings with runner, gate and sprue. The warpage analysis was also implemented for further gate removal process. Through the analyses the total deformations of the moldings were predicted within maximum 0.05mm deformation. Finally in consideration of these results, 2 and 4 cavities molds were designed and made and tested in injection molding process.

A Study on Fatigue Crack Growth Behavior and R-Curve Characteristics of Gas Piping Material (가스배관재의 피로균열진전거동과 파괴저항특성곡선에 관한 연구)

  • Son, J.D.;Lim, M.B.
    • Journal of Power System Engineering
    • /
    • v.11 no.1
    • /
    • pp.127-133
    • /
    • 2007
  • SG-365 steel is an important material and used for manufacturing a pressure vessel which the gas piping. In this investigation, the elastic plastic fracture toughness of this material is evaluated by the unloading compliance method according to the ASTM E813-97 and E1152-97 method on the smooth and side groove 1CT specimens. The effect of smooth and side groove is studied on the elastic plastic fracture toughness. The side grooved specimen is very useful in estimation of the $J_{IC}$. It is much easier than the smooth specimen to the onset of the ductile tearing by the R curve method. Besides, it improves the accuracy of toughness values, decreases a phenomenon of the tunneling and shear lip by the side groove.

  • PDF