• Title/Summary/Keyword: Plasma torch

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A Study on Plasma Arc Weldability by Root Gap and Misalignment (루트 갭과 단차에 의한 플라즈마 아크 용접성에 관한 연구)

  • Kim, Dae-Ju;Kim, Gyeong-Ju;Baek, Ho-Seong
    • Proceedings of the KWS Conference
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    • 2005.11a
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    • pp.138-140
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    • 2005
  • Plasma arc welding(PAW) technology is a proven process that has already been adopted by other industrial fields and recently has been considered to join the tank structure of LNG carrier. The purpose of this study is to introduce PAW process for the root welding of stainless steel pipes instead of TIG welding. There are distinctive features of the PAW compared to TIG welding; higher energy density that can increase welding speed by more than twofold, and longer arc length that can be controlled to trace seam line easily because of allowable gap between workpiece and torch. However, PAW process is also very sensitive to the root gap and misalignment due to the characteristics of long and narrow arc shape. So, we have done various experiments to establish the allowable fit-up condition by changing welding parameters including arc length, with or without filler metal, groove shape, and obtained satisfactory result.

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Atmospheric-Pressure Plasma Treatment of Ethylene-Vinyl Acetate (EVA) to Enhance Adhesion Energy between EVA and Polyurethane (상압 플라즈마 표면처리에 따른 Ethylene-Vinyl Acetate (EVA)의 표면개질 및 Polyurethane과의 접착력 증진)

  • Kim, Jeong-Soon;Uhm, Han-S;Kim, Hyoung-Suk
    • Elastomers and Composites
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    • v.39 no.1
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    • pp.3-11
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    • 2004
  • Plasma treatment is frequently used to increase surface functionality and surface activity. It enables to improve various surface properties such as catalytic selectivity, printability, and interfacial adhesion between various materials. Surface or the ethylene-vinyl acetate (EVA) is exposed under an atmospheric pressure plasma torch (APPT), generated by dielectric barrier discharge (DBD), and the treated surfaces are systemically investigated. Argon, air, and oxygen are used as a processing gas. Properties of the treated EVA surfaces are investigated by the zeta-potential measurements and surface free energies. It is shown that the plasma treatment leads to a drastic increase of surface functional groups of EVA, as the increase of its adhesion energy ($G_{IC}$). Therefore, it is concluded that the APPT process is an effective means to improve adhesion of EVA and polyurethane (PU).

0.4 MW 급 분절형 아크 히터 플라즈마 풍동의 특성 평가

  • O, Pil-Yong;Choe, Jeong-Cheol;Choe, Seong-Man;Sin, Ui-Seop;Hong, Bong-Geun
    • Proceedings of the Korean Vacuum Society Conference
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    • 2016.02a
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    • pp.222.1-222.1
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    • 2016
  • 전북대학교 고온플라즈마응용센터에 구축된 0.4 MW 급 분절형 아크 가열 풍동은 초음속 비행과 우주 비행체의 지구 재진입 조건에서의 유사한 환경 모사가 가능하다. 극한상황에서의 고엔탈피 플라즈마 유동은 내열재료의 삭마 거동 연구와 고온재료의 성능평가에 중요한 역할을 수행 할 수 있다. 이러한 고엔탈피 초음속 플라즈마 유동장의 플라즈마 특성 평가 및 진단은 플라즈마와 내열재료의 상호작용 연구에 중요한 변수를 갖는다. 이를 위해 열유속 탐침, 쐐기 탐침, 고속 카메라 및 광분광기 등의 측정장비를 사용하여 열유속, 초음속 플라즈마의 속도, 플라즈마의 방전특성을 관찰하였다. 본 실험에서 사용된 분절형 아크 토치는 마하 3의 속도 유지하기 위해 토치 내부 압력 4 bar, 반응기 압력 40 mbar를 유지하였다. 토치에 공급되는 Ar(5%)+Air(95%)의 방전기체의 유량은 15 g/s 로 토치에 주입 되었다. 또한, 플라즈마 토치에 가해지는 입력전류는 200A ~ 350A로 10MJ/kg 이상의 엔탈피를 갖는 초음속 플라즈마 유동을 형성하였다.

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PREPARATION OF DIAMOND FILM BY DC THERMAL PLASMA (직류 열 플라즈마를 이용한 다이아몬드 합성에 관한 연구)

  • Kim, Won-Kyu;Whang, Ki-Woong
    • Proceedings of the KIEE Conference
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    • 1990.11a
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    • pp.101-105
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    • 1990
  • A DC thermal plasma system has been designed and constructed to obtain diamond films from a mixture of CH4 and H2. The effects of the deposition conditions such as substrate temperature ($850^{\circ}C-1050^{\circ}C$), gas mixing ratio (0.5-1.5% CH4 in H2), chamber pressure (50 - 200 Torr), axial magnetic field (0 - 900 Gauss) on the diamond film properties such as morphology, purity of the film and deposition rate, etc. have been examined with the aids of Scanning Electron Microscopy, X-Ray Diffraction and Raman Spectroscopy. Under optimum conditions, high quality diamond films can be obtained with high deposition rate (>$1{\mu}m/min$). Both of the growth rate and' particle size increased with the substrate temperature but the morphology changed from the faceted to unshaped when the temperature deviates its proper range. Furthermore, higher growth rates of $1.5{\mu}m/min$ can be obtained by applying an axial magnetic field to plasma torch. The observed values of interplanar spacings of diamond were in a good agreement with the values reported in ASTM data and all deposits have the diamond peak of $1332.5\;cm^{-1}$ in the Raman Spectra.

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전북대학교 플라즈마 풍동용 0.4 MW 분절형 아크 플라즈마 발생 장치 구축

  • Lee, Mi-Yeon;Seo, Jun-Ho;Kim, Jeong-Su;Choe, Chae-Hong;Kim, Min-Ho;Hong, Bong-Geun
    • Proceedings of the Korean Vacuum Society Conference
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    • 2012.02a
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    • pp.539-539
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    • 2012
  • 전북대학교 고온플라즈마 응용연구센터는 교육과학기술부 기초연구사업 중 고가연구장비 구축사업의 일환으로, 고 엔탈피, 초음속 유동 환경을 모사하여, 항공우주, 군사기기, 핵융합 분야 등의 고온 재료 개발을 위한 기초 연구 장치로써, 0.4MW급 플라즈마 풍동 장치를 구축하고 있다. 0.4MW 플라즈마 풍동 장치의 플라즈마 발생부는 DC 전원 공급장치와 디스크 형태의 양극과 음극 사이에 동일 형태의 간극을 삽입한 0.4MW급 분절형 아크 플라즈마 토치로 구성되었으며, 토치에서 발생된 아크 플라즈마는 노즐을 통과하며 마하 2~4의 초음속을 나타내도록 설계 제작되었다. 시험 챔버는 노즐에서 나온 초음속 플라즈마의 특성 및 재료 시험을 위한 3차원 이송식 기판이 장착되어 있으며, 고 엔탈피 유동을 관측하기 위한 광학창을 구비하였다. 시험 챔버 하류에는 유동 안정을 위한 디퓨저(diffuser)가 설치되어 있으며, 디퓨저(diffuser)로부터 배출되는 고온가스는 열교환기를 통해 냉각된 후 진공펌프를 통해 대기로 배출되게 된다. 장치의 압력조절을 위하여 $1,000m^3/min$의 용량의 진공펌프 시스템이 설치될 예정이며 가스공급장치, 냉각수 공급장치, 디퓨져, 열교환기는 1MW급 용량으로 설계 제작되었다. 본 장치는 400kW의 전원 공급, 15 g/s의 공기유량 주입 시 약 13 MJ/kg의 고엔탈피를 가진, mach 2~4의 초음속 유동을 나타내는 것을 특징으로 한다.

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Experimental Study of N2O Plasma Igniter for PMMA Combustion (N2O 플라즈마 점화 하이브리드 로켓에 대한 실험적 연구)

  • Kim, Myoungjin;Kim, Taegyu
    • Journal of the Korean Society of Propulsion Engineers
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    • v.23 no.3
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    • pp.1-8
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    • 2019
  • In this study, Arc plasma was employed for the thermal decomposition of nitrous oxide($N_2O$). Conventional ignition systems such as torch, spark, and catalyst systems, have disadvantages in that they are not reliable and do not provide rapid responses. Therefore, this study suggests the plasma application of plasma to overcome the problems of conventional ignition methods. A gas temperature and combustion experiment was carried out to investigate the feasibility to a novel igniter. The gas temperature was measured around $960^{\circ}C$ at 1 g/s, 0.7 A at the nearest wall. In addition, a combustion test was successfully conducted in 3.1 sec after the plasma discharge was initiated with a main flow rate of 10 g/s. The energy consumption for ignition was 1,780 J(574 W).

Recycling and Characteristics of Plasma Melting Slag Materials Produced by Different Cooling Methods (플라즈마 용융방식으로 배출된 슬래그의 냉각방식에 따른 재료적 특성 및 재활용)

  • Chung, Juyoung;Bae, Wookeun;Kim, Moonil;Park, Seyong
    • Journal of the Korean GEO-environmental Society
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    • v.11 no.7
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    • pp.25-31
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    • 2010
  • In this study, it was intended to suggest new cooling method that enables to improve the applicability and added value higher than existing slag by applying new cooling method(powder cooling slag) at the time discharging slag, which is produced from the ash melting system that the plasma torch is used for the first time in Korea. It is suggested the applicative direction in the development of future recycling process by discovering its nature of material and applicative possibility as earthwork material. The ashes produced after the sewage sludge discharged from Y city was incinerated by the fluidized bed method and was used as test materials. As result of XRF(X-Ray Flourescence Spectrometry) analysis, main ingredient of sewage sludge ashes was $SiO_2$(32%) besides CaO, $Al_2O_3$, $Fe_2O_3$, and so on. In addition, as result of XRD analysis, traditional diffuse pattern of glass could be found from granulated air-cooled slags, while a minor crystal phase could be observed from powder cooling slag, because the powder on the surface exists in the state not melted. From EDX(Energy Dispersive X-ray Spectroscopy) analysis, it is deemed that powder ingredient has no change before and after it is used as cooling medium, and accordingly it is thought that the powder can be produced as the material where the function is added if used in different shape.

전북대학교 소재공정용 다목적 100 kW ICP (RF) 플라즈마 발생 장치 구축

  • Seo, Jun-Ho;Lee, Mi-Yeon;Kim, Jeong-Su;Choe, Chae-Hong;Kim, Min-Ho;Hong, Bong-Geun
    • Proceedings of the Korean Vacuum Society Conference
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    • 2012.02a
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    • pp.190-190
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    • 2012
  • 전북대학교 고온 플라즈마 응용 연구 센터는 교육과학기술부 기초연구사업 중 고가연구장비 구축사업의 일환으로 소재공정용 다목적 100 kW 플라즈마 발생장치를 구축하고 있다. 100kW급 ICP (RF)형 플라즈마 발생장치는 RF 전력 인출이 이중으로 되어있어 한쪽에서는 수~수십 um 크기의 금속, 세라믹 등 고융점 원료분말을 순간적으로 용해, 기화 및 분해시키고 이들 기화 또는 분해된 증기를 급랭시키는 과정에서 초미분(<1 um)을 합성하는 플라즈마 합성법 연구가 가능하도록 RF 플라즈마 분말 합성 시스템이 연결되어 있고 다른 한쪽으로는 진공 챔버 내에서 고온 고속의 RF 플라즈마 불꽃을 형성 한 후 RF 플라즈마의 축 방향으로 반응성 가스 및 코팅 대상 물질을 주입하여 코팅 할 수 있는 열플라즈마 용사코팅 시스템이 연결되어 있는 다목적 연구 장치이다. 본 장치는 100 kW급 RF 전원 공급기와 유도결합형 플라즈마 토치, 플라즈마 분말 합성 부, 플라즈마 코팅 및 반응성 증착부, 가스 공급부, 냉각수 공급부, 전기 계장/제어부로 구성되어 있다.

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A Study on the Fatigue behavior of Plasma Sprayed Coating Layer and Fatigue Life Variation of Steel (플라즈마 용사층의 피로거동 및 강의 피로수명 변화에 관한 연구)

  • Park, M. H.;Han, J. C.;Jung, C.;Song, Y. S.;Lo, B. H.;Lee, K. H.
    • Journal of the Korean institute of surface engineering
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    • v.31 no.2
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    • pp.81-90
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    • 1998
  • NiCrAly/YSZ(8wt% Y2O3-Zro2) functionally fraded thermal barrier coating (FGC) layers on a Co-base sureralloy (HAYNESS 188) substrate were fabricated using Ar shielded single torch air plasma spraying method. Functional grading were produced with the stepwise compositional change throughout layer thinkness. Microstructural observation revealed a sucessful fabrication of NiCrAly/YSZ FGC. From the results of the curvature measurement, adhesive stength measurement and thermal shock test for the FGC, it was concluded that the optimum enhance of functionally graded coating layer thinkcess and compositional pattern exit to enhance the properties of FGC, which is closely reated to the internal residual distribution with it.

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Development of an Axially Viewed Inductively Coupled Plasma for Atomic Emission Spectrometry and Comparison between the Detection Limits of Lead (원자방출 분광분석을 위한 수평형 유도결합 플라스마의 개발과 납 검출한계 비교)

  • Cho, Sung Il;Han, Myung Sub;Lee, Sang Hwa;Lee, Joung Hae;Woo, Jin Chun
    • Journal of the Korean Chemical Society
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    • v.41 no.6
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    • pp.292-298
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    • 1997
  • An ICP(Inductively Coupled Plasma) emission spectrometer was developed with an axially viewed ICP source incorporated by a 5-turned induction coil and a torch, outer quartz tube of which was 50 mm longer than that used in conventional ICP/AES(Inductively Coupled Plasma Atomic Emission Spectrometry). The Optimization of the system has been performed in terms of the determination of signal-to-noise ratio and background intensity at various rf powers, sample flow rates, argon gas flow rates and cut-off gas flow rates. The spectro-analytical characteristics of the spectrum obtained between 200 and 500 nm was revealed to be similar compared with a vertically viewed ICP source. The detection limit of Pb(Ⅱ) at 220.35 nm was 11 ppb which was 5 times lower than that obtained with a vertically viewed ICP source.

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