• Title/Summary/Keyword: Plant design

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Design Optimization of an Ozone Contactor Using Ozone Contactor Model (OCM) Software

  • Kim, Doo-Il;Lee, Chae-Young;Joe, Woo-Hyeun;Lee, Seock-Heon
    • Environmental Engineering Research
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    • v.14 no.4
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    • pp.244-249
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    • 2009
  • Designing an ozone contactor is complicated because the residual ozone, log C. parvum inactivation, and bromate formation should be optimized with fluctuating water quality. OCM software was developed to assist a plant designer or an operator to fulfill the sophisticated optimization required in the design or operation of a new or an existing plant. In this article, numerical simulations were carried out using the OCM software for the design of a new ozone contactor under diverse design factors (i.e., three pHs, three temperatures, low and high dispersion numbers, and four and ten cells with complete mixing) with kinetic parameters obtained from the sand-filter effluent of a water treatment plant treating water from the Paldang impoundment. The results of the simulation suggested that a high residual ozone concentration at low pH and low temperature would be challenging, and PFR-like hydrodynamics could lower the residual ozone concentration. The inactivation of C. parvum oocysts increased at a lower pH. A lower dispersion number and more cell division increased the inactivation efficiency. Bromate was instantaneously formed during the initial ozonation stage. The effluent concentration was much lower than the regulatory levels imposed by the USEPA because of the low bromide level in raw water.

Basic Study on the Assembly Process Design of Curtain-wall System for Minimization of Carbon Emission

  • Yi, June-Seong
    • Journal of the Korea Institute of Building Construction
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    • v.12 no.6
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    • pp.648-663
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    • 2012
  • With recent attempts to improve quality and productivity, the prefabrication manufacturing system has been occupying an increasing share of the construction area. To minimize site work, material is more frequently being produced and partially assembled at a plant, and then installed at a site. For this reason, the production process is being divided and the materials are being delivered to the site after passing through multiple plants. With these changes in the production process, the materials delivery plan is becoming an important management point. In particular, as road transportation using trucks has a 71 percent share of the domestic transportation market, selecting the proper transportation path is important when delivering materials and equipment to a site. But the management system at the project design phase to calculate the delivery cost by considering the production process of the pre-fab material and the $CO_2$ emission at the material delivery phase is currently lacking. This study suggests a process design model for assembly production of the pre-fab material and transportation logistics based on carbon emission. The suggested model can be helpful to optimize the location of the intermediate plant. It is expected to be utilized as a basic model at the project plan and design phase when subcontractors make decisions on items such as materials procurement, selecting the production method, and choosing the location of the assembly plant.

AERODYNAMIC DESIGN AND NUMERICAL ANALYSIS OF PROPANE REFRIGERANT CENTRIFUGAL COMPRESSOR FOR LNG PLANT (LNG 플랜트용 프로판 냉매 압축기 공력설계 및 수치해석)

  • Park, J.H.;Lee, W.S.;Kang, K.J.;Shin, Y.H.;Lee, Y.P.;Kim, K.H.;Chung, J.T.
    • 한국전산유체공학회:학술대회논문집
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    • 2010.05a
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    • pp.167-173
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    • 2010
  • In this study, flow structure in a three-stage centrifugal compressor for LNG Plant with the refrigerant, Propane, was numerically investigated at the design point of the compressor using a commercial code. Flow characteristics in the passages of impeller and vaneless diffuser were analyzed in detail including velocity vector, Mach number and pressure contours in blade spanwise and meridional plane for each stage. The estimation on the one-dimensional output from the preliminary design and three-dimensional shape of the impeller blade was performed through the flow analysis. The verification for designed compressor was carried out from three-dimensional Navier-Stokes analysis. The results will be used as reference data for a new design of 3-D impeller shape to improve propane refrigerant compressor performance.

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A Study on Interior Space Planning of Accommodation Barge for Offshore Plant (해양플랜트 거주용 부선 실내공간계획 연구)

  • Lee, Han-Seok;Kang, Young-Hun;Doe, Geun-Young
    • Korean Institute of Interior Design Journal
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    • v.20 no.4
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    • pp.201-210
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    • 2011
  • This study is on the space planning of accommodation area in accommodation barge, which is a kind of offshore plant supply vessel providing workers with exclusive accommodation facilities. Firstly, the space layout of accommodation area is analyzed using the general arrangement drawings of 10 actually-built accommodation barges currently in use. Secondary, the design guides and standards for living quarters of offshore plants issued from overseas classification societies such as ABS, NORSOK etc. are analyzed and based on the analysis design guidelines for accommodation area of accommodation barge are newly suggested. Thirdly, a model of accommodation area in accommodation barge is set up and space arrangements and movement lines for each deck of the accommodation area of the model are planned. Fourthly, cabins, dinning room and galley, recreation spaces, and sanitary spaces of the accommodation area of the model are planned. The results of this study may be summarized as follows. An accommodation barge has 'barge deck' for small scale work and material storage, and 'accommodation area' for the living and resting of workers. The accommodation area is made of workers accommodation sector, service sector, crew sector and business sector. The interior design guidelines for accommodation area of accommodation barge should be made soon by Korea Register of Shipping.

The design parameter evaluation of ion exchange process for ultra pure water production (초순수 생산을 위한 이온교환공정 설계특성 평가)

  • Park, Se-Chool;Kwon, Boung-Su;Lee, Kyung-Hyuk;Jung, Kwan-Sue
    • Journal of Korean Society of Water and Wastewater
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    • v.29 no.1
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    • pp.65-75
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    • 2015
  • In this study, cation and anion exchange process for performance evaluation was conducted. A pilot plant for the ultrpure water production was installed with the capacity of $25m^3/d$. The various production rate and regeneration of ion exchange rate were tested to investigate the design parameters. The test resulst was applied to calculate the operating costs. Changing the flow rate of the ion exchange capacity of the reproduction reviewed the cation exchange process as opposed to the design value is 120 to 164% efficiency, whereas both anion exchange process is 82 to 124% efficiency, respectively. This results can be applied for more large scale plant if the scale up parameters are consdiered. The ion exchange capacity of the application in accordance with the design value characteristic upon application equipment is expected to be needed. In this study, the performance of cation and anion exchange resin process was evaluated with pilot plant($25m^3/d$). The ion exchange capacity along with space velocity and regeneration volume was evaluated. In results, the operation results was compared with design parameters.

Development of the ISO 15926-based Classification Structure for Nuclear Plant Equipment (ISO 15926 국제 표준을 이용한 원자력 플랜트 기자재 분류체계)

  • Yun, J.;Mun, D.;Han, S.;Cho, K.
    • Korean Journal of Computational Design and Engineering
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    • v.12 no.3
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    • pp.191-199
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    • 2007
  • In order to construct a data warehouse of process plant equipment, a classification structure should be defined first, identifying not only the equipment categories but also attributes of an each equipment to represent the specifications of equipment. ISO 15926 Process Plants is an international standard dealing with the life-cycle data of process plant facilities. From the viewpoints of defining classification structure, Part 2 data model and Reference Data Library (RDL) of ISO 15926 are seen to respectively provide standard syntactic structure and semantic vocabulary, facilitating the exchange and sharing of plant equipment's life-cycle data. Therefore, the equipment data warehouse with an ISO 15926-based classification structure has the advantage of easy integration among different engineering systems. This paper introduces ISO 15926 and then discusses how to define a classification structure with ISO 15926 Part 2 data model and RDL. Finally, we describe the development result of an ISO 15926-based classification structure for a variety of equipment consisting in the reactor coolant system (RCS) of APR 1400 nuclear plant.

FPGA application for wireless monitoring in power plant

  • Kumar, Adesh;Bansal, Kamal;Kumar, Deepak;Devrari, Aakanksha;Kumar, Roushan;Mani, Prashant
    • Nuclear Engineering and Technology
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    • v.53 no.4
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    • pp.1167-1175
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    • 2021
  • The process of automation and monitoring in industrial control system involves the use of many types of sensors. A programmable logic controller plays an important role in the automation of the different processes in the power plant system. The major control units are boiler for temperature and pressure, turbine for speed of motor, generator for voltage, conveyer belt for fuel. The power plant units are controlled using microcontrollers and PLCs, but FPGA can be the feasible solution. The paper focused on the design and simulation of hardware chip to monitor boiler, turbine, generator and conveyer belt. The hardware chip of the plant is designed in Xilinx Vivado Simulator 17.4 software using VHDL programming. The methodology includes VHDL code design, simulation, verification and testing on Virtex-5 FPGA hardware. The system has four independent buzzers used to indicate the status of the boiler, generator, turbine motor and conveyer belt in on/off conditions respectively. The GSM is used to display corresponding message on the mobile to know the status of the device in on/off condition. The system is very much helpful for the industries working on plant automation with FPGA hardware integration.

AI-BASED Monitoring Of New Plant Growth Management System Design

  • Seung-Ho Lee;Seung-Jung Shin
    • International journal of advanced smart convergence
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    • v.12 no.3
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    • pp.104-108
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    • 2023
  • This paper deals with research on innovative systems using Python-based artificial intelligence technology in the field of plant growth monitoring. The importance of monitoring and analyzing the health status and growth environment of plants in real time contributes to improving the efficiency and quality of crop production. This paper proposes a method of processing and analyzing plant image data using computer vision and deep learning technologies. The system was implemented using Python language and the main deep learning framework, TensorFlow, PyTorch. A camera system that monitors plants in real time acquires image data and provides it as input to a deep neural network model. This model was used to determine the growth state of plants, the presence of pests, and nutritional status. The proposed system provides users with information on plant state changes in real time by providing monitoring results in the form of visual or notification. In addition, it is also used to predict future growth conditions or anomalies by building data analysis and prediction models based on the collected data. This paper is about the design and implementation of Python-based plant growth monitoring systems, data processing and analysis methods, and is expected to contribute to important research areas for improving plant production efficiency and reducing resource consumption.

MIT PEBBLE BED REACTOR PROJECT

  • Kadak, Andrew C.
    • Nuclear Engineering and Technology
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    • v.39 no.2
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    • pp.95-102
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    • 2007
  • The conceptual design of the MIT modular pebble bed reactor is described. This reactor plant is a 250 Mwth, 120 Mwe indirect cycle plant that is designed to be deployed in the near term using demonstrated helium system components. The primary system is a conventional pebble bed reactor with a dynamic central column with an outlet temperature of 900 C providing helium to an intermediate helium to helium heat exchanger (IHX). The outlet of the IHX is input to a three shaft horizontal Brayton Cycle power conversion system. The design constraint used in sizing the plant is based on a factory modularity principle which allows the plant to be assembled 'Lego' style instead of constructed piece by piece. This principle employs space frames which contain the power conversion system that permits the Lego-like modules to be shipped by truck or train to sites. This paper also describes the research that has been conducted at MIT since 1998 on fuel modeling, silver leakage from coated fuel particles, dynamic simulation, MCNP reactor physics modeling and air ingress analysis.

Survey on the virtual commissioning of manufacturing systems

  • Lee, Chi G.;Park, Sang C.
    • Journal of Computational Design and Engineering
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    • v.1 no.3
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    • pp.213-222
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    • 2014
  • This paper reviews and identifies issues in the application of virtual commissioning technology for automated manufacturing systems. While the real commissioning of a manufacturing system involves a real plant system and a real controller, the virtual commissioning deals with a virtual plant model and a real controller. The expected benefits of virtual commissioning are the reduction of debugging and correction efforts during the subsequent real commissioning stage. However, it requires a virtual plant model and hence still requires significant amount time and efforts. Two main issues are identified, the physical model construction of a virtual device, and the logical model construction of a virtual device. This paper reviews the current literature related to the two issues and proposes future research directions to achieve the full utilization of virtual commissioning technology.