• Composites Research
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• v.29 no.1
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• pp.33-39
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• 2016

In this study, geometric modeling and finite element analysis of 3-dimensional plain weave composite unit cell consisting of 3 interlaced fiber tows and resin pocket were performed to predict effective properties. First, tow properties were obtained from micro-mechanics finite element unit cell analysis, which were then used in the meso-mechanics analysis. The effective properties were obtained from a series of unit cell analyses simulating uniaxial tensile and shear tests. Analysis results were compared to the analysis and experimental results in the literature. Various crimp angles were considered and the effect on the effective properties was investigated. Initial failure strengths and failure sequence were also examined.

• Journal of the Korean Ceramic Society
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• v.45 no.9
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• pp.561-566
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• 2008

Carbon fiber fabric-silicon carbide composites were fabricated by liquid silicon infiltration (LSI) process. The porous two-dimensional carbon fiber fabric performs were prepared by 13 plies of 2D-plain-weave fabric in a three laminating method, [0/90], [${\pm}45$], [$0/90/{\pm}45$] lay-up, respectively. Before laminating, a thin pyrolytic carbon (PyC) layer deposited on the surface of 2D-plain weave fabric sheets as interfacial layer with $C_3H_8$ and $N_2$ gas at $900^{\circ}C$. A densification of the preforms for $C_f-Si-SiC$ matrix composite was achieved according to the LSI process at $1650^{\circ}C$ for 30 min. in vacuum atmosphere. The bending strength of the each composite were measured and the microstructural consideration was performed by a FE-SEM.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.34 no.4
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• pp.481-486
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• 2010

Recently, carbon fiber reinforced plastic (CFRP) have been used in various fields because of its high specific modulus, and chemical properties. Most products in which CFRP composites are used are manufactured by joining the product components by bolts or pins. Holes for bolts and pins decrease the strength of the components because these holes act as notches in the structures. In this study, the fracture strength of CFRP plain-weave composite plates containing holes is experimentally investigated to examine the effects of hole-size and specimen width on notched tensile strength. The results show that the characteristic length considered in the point stress criterion depends on the hole size and specimen width. There exists a certain relation between notched tensile strength and characteristic length. Fracture criterion is redefined on basis of this relation.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2005.11a
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• pp.31-34
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• 2005

For the damage tolerance improvement of conventional laminated composites, stitching process has been utilized for providing through-thickness reinforcements. 2D prefonl1S were stacked with S-2 glass plain weave, and 3D preforms were fabricated using the stitching process. For the matrix system, epoxy and phenol resins were considered. To examine the damage resistance performance the low velocity drop weight impact test has been carried out, and the impact damage was examined by scanning image. CAI (Compressive After Ih1paet) tests were also conducted to evaluate residual compressive strength. Compared with 2D epoxy composites, 2D phenol composites showed drastic reduction in the compressive strength prior to impact because of the higher contents of voids. The damage area of 2D phenol composites were also larger than that of 2D epoxy composites. However, by introducing the stitching, the damage area of 3D phenol composites was reduced by 60%, while the CAI strength improvement was negligible.

• Macromolecular Research
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• v.11 no.2
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• pp.98-103
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• 2003

The mechanical properties and failure mechanisms of through-the-thickness stitched plain weave glass fabric/polyurethane foam/epoxy composites were studied. Hybrid composites were fabricated using resin infusion process (RIP). Stitched sandwich composite increased drastically the flexural properties as compared with the unstitched fabrics. The breaking of stitching yarns was observed during the flexural test and this failure mode yielded relatively high flexural properties. Composites with stitched sandwich structure improved the mechanical properties with increasing the number of stitching yarns. From this study, it was concluded that proper combination of stitching density and types of stitching fiber is important factor for through-the-thickness stitched composite panels.

• Composites Research
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• v.35 no.4
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• pp.269-276
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• 2022

In this paper, a composite stiffened panel was fabricated using a three-dimensional weaving method that can reduce the risk of delamination, and mechanical properties such as buckling load and natural frequency were investigated. The preform of the stringer and skin of the stiffened panel were fabricated in one piece using T800 grade carbon fiber and then, resin (EP2400) was injected into the preform. The compression test and natural frequency measurement were performed for the stiffened panel, and the results were compared with the finite element analyses. In order to compare the performance of 3D weaving structures, the stiffened panels with the same configuration were fabricated using UD and 2D plain weave (fabric) prepregs. Compared to the tested buckling load of the 3D woven panel, the buckling loads of the stiffened panels of UD prepreg and 2D plain weave exhibited +20% and -3% differences, respectively. From this study, it was confirmed that the buckling load of the stiffened panel manufactured by 3D weaving method was lower than that of the UD prepreg panel, but showed a slightly higher value than that of the 2D plain weave panel.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2002.05a
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• pp.81-84
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• 2002

An approach for predicting the effective thermal conductivities of fiber-reinforce composite has been developed based on a thermal-electrical analogy. The unit cell of the composite laminate is divided into regular volume elements and the material properties have been given to each element. By constructing the series-parallel thermal resistance network, the thermal conductivities of composite both in-plane and out-of-plane direction have been predicted. Graphite/Epoxy composite is used for a balanced plain-weave composite laminate. By comparing the predicted results and the previous works, good agreement has been found.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2005.04a
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• pp.154-157
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• 2005

This paper aims to investigate the tow deformation pattern with respect to shear angle and mold property during draping of plain weave carbon/epoxy prepreg. Aluminum and PVC foams with different foam density are used for the draping hemisphere molds with 250 mm diameters. Microscopic observation reveals that tow parameters like crimp angle and Y-directional tow intervals are influenced by shear angle and mold density at the same time. The correlation between crimp angle and Y-directional tow interval is also found out.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.30 no.12 s.255
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• pp.1603-1610
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• 2006

In this paper compressive characteristics of composite egg-box panels were investigated and energy absorption was calculated from the nominal stress-strain relations obtained by the compressive tests. Several different stacking sequences and number of plies were introduced for investigation of static compression characteristics and the energy absorption rates of composite egg-box panels. The compressive stress-strain relation and energy absorption of various composite egg-box panels were compared with those of aluminium egg-box panels. From the test results it was found that the fracture behavior of composite egg-box panel was affected by stacking angle causing different local deformation, during lay-up and draping processes and types of prepreg; that is, plain weave carbon/epoxy and 4-harness satin glass/epoxy. The energy absorption capacity of composite egg-box panels were proved to be higher than that of aluminium egg-box panels with low mass.

• Composites Research
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• v.32 no.1
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• pp.45-49
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• 2019

Fiber reinforced composites fabricated by the resin film infusion (RFI) process, which is one of the outof-autoclave process, have the advantage of significantly reducing the processing cost in large structures while having excellent mechanical properties and uniform impregnation of the resin. In this study, we applied RFI carbon fiber composites to unmanned aerial vehicle structures to improve structural safety and achieve weight reduction. The tensile test results showed that the strength was 46% higher than that of generic T300 grade plain weave carbon fiber composites. As a result of the layup design and finite element analysis of the composite wing structure using the above material properties, the wing tip deflection is decreased by 31%, the structural safety factor is increased by 28% and the weight of the entire structure can be reduced by more than 10% compared to the reference model using glass fiber composite material.