• Transactions of Materials Processing
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• v.20 no.7
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• pp.485-490
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• 2011

The application of helical gears in crucial parts of automotive transmissions has been steadily increasing due to their higher power transfer performance compared to spur gears. However, the traditional gear manufacturing methods such as hobbing and deburring require large cycle times with expensive production lines so that there have been intensive efforts trying to manufacture gears via forging processes. Although forging processes for spur and bevel type gears have been developed on the practical level, the manufacturing of helical gears is still dependent on the traditional cutting process. Therefore, this paper seeks to develop a cold forward extrusion process for the helical gear with the pitch diameter of 43.5mm and a helix angle of $18.4^{\circ}$. A forward extrusion process was used due to the relatively small diameter of the target geometry. The material deforming behavior influenced by the die geometry was examined by using CAE analysis. Finally, it was found that the helical gear manufactured by the developed extrusion process satisfied the dimensional accuracy and mechanical characteristics for automotive transmissions.

• Journal of Ocean Engineering and Technology
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• v.34 no.2
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• pp.66-76
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• 2020

A light buoy is equipped with lighting functions and navigation signs. Its shape and colors indicate the route to vessels sailing nearby in the daytime, with its lights providing this information at night. It also plays a role in notifying the presence of obstacles such as reefs and shallows. When a light buoy operates in the ocean, the visibility and angle of light from the lantern installed on the buoy changes, which may cause them to function improperly. Therefore, it is necessary for the buoy to have stable and minimal motions under given environmental conditions, mainly waves. In this study, motion analyses for a newly developed lightweight light-buoy in waves were performed to predict the motion performance and determine the effect of the developed appendages for improving the motion performance. First, free decay tests, including benchmark cases, were performed using computational fluid dynamics (CFD) to estimate the viscous damping coefficients, which could not be obtained using potential-based simulations. A comparison was made of the results from potential-based simulations with and without considering viscous damping coefficients, which were estimated using CFD. It was confirmed that the pitch and heave motions of the buoy became smaller when the developed appendages were adopted.

• Journal of Institute of Control, Robotics and Systems
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• v.17 no.6
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• pp.546-551
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• 2011

Tilt sensor is required to control the attitude of the biped robot when it walks on an uneven terrain. Vision sensor, which is used for recognizing human or detecting obstacles, can be used as a tilt angle sensor by comparing current image and reference image. However, vision sensor alone has a lot of technological limitations to control biped robot such as low sampling frequency and estimation time delay. In order to verify limitations of vision sensor, experimental setup of an inverted pendulum, which represents pitch motion of the walking or running robot, is used and it is proved that only vision sensor cannot control an inverted pendulum mainly because of the time delay. In this paper, to overcome limitations of vision sensor, Kalman filter for the multi-rate sensor fusion algorithm is applied with low-quality gyro sensor. It solves limitations of the vision sensor as well as eliminates drift of gyro sensor. Through the experiment of an inverted pendulum control, it is found that the tilt estimation performance of fusion sensor is greatly improved enough to control the attitude of an inverted pendulum.

• Journal of Environmental Science International
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• v.22 no.5
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• pp.543-554
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• 2013

Acoustic Doppler Current Profilers (ADCPs) are increasingly popular in the river research and management communities being primarily used for estimation of stream flows. ADCPs capabilities, however, entail additional features that are not fully explored, such as morphological representation of river or reservoir bed based upon multi-beam depth measurements. In addition to flow velocity, ADCP measurements include river bathymetry information through the depth measurements acquired in individual 4 or 5 beams with a given oblique angle. Such sounding capability indicates that multi-beam ADCPs can be utilized as an efficient depth-sounder to be more capable than the conventional single-beam eco-sounders. The paper introduces the post-processing algorithms required to deal with raw ADCP bathymetry measurements including the following aspects: a) correcting the individual beam depths for tilt (pitch and roll); b) filtering outliers using SMART filters; d) transforming the corrected depths into geographical coordinates by UTM conversion; and, e) tag the beam detecting locations with the concurrent GPS information; f) spatial representation in a GIS package. The developed algorithms are applied for the ADCP bathymetric dataset acquired from Han-Cheon in Jeju Island to validate themselves applicability.

• Aerospace Engineering and Technology
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• v.11 no.1
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• pp.185-191
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• 2012

This paper developed Helicopter Chassis Dynamometer System(HCDS) to perform the bench test of the scaled rotor blade and to design a scaled model helicopter flight test bed and accomplished the scaled helicopter ground test. The scaled helicopter should be checked the relation of thrust and power input to maintain regular RPM by collective pitch angle versus throttle input. It showed hovering performance results of IGE with OGE, the max. F.M. was 0.76 without ground effect. The results of the chassis dynamometer test of scaled helicopter will usefully apply to design the scaled helicopter and evaluate the rotor blade performance.

• Aerospace Engineering and Technology
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• v.12 no.2
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• pp.193-201
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• 2013

Propeller is an important component of Human Powered Aircraft (HPA) propulsion system. HPA uses large diameter low rotational speed propeller to get high propeller efficiency. The propeller was designed by HPA propeller designing program. The propeller pitch is adjustable by rotating the blade axis angle at ground. Performance of the propeller for various parameters are analysed by the same program used for design. Off-design condition performance was also checked including pilot power change and flight speed change. The propeller was manufactured in ultra-light structure using carbon composite material down to 950g. The propeller was ground tested on ironbird and installed on KARI HPA. Finally the HPA flew 291m with this propeller.

• 한국전산유체공학회:학술대회논문집
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• 2011.05a
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• pp.447-452
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• 2011

Propeller shall have high efficiency and improved aerodynamic characteristics to get the thru5t to fly at high speed for the Regional turboprop aircraft. That is way Clark-Y airfoil which is used to conventional turboprop aircraft propeller is selected as a blade airfoil. Adkins method is used for aerodynamic design and performance analysis with respect to the propeller design point. Adkins method is based on the vortex-blade element theory which design the propeller to satisfy the condition for minimum energy loss. propeller geometry is generated by varying chord length and pitch angle at design point of Regional turboprop aircraft. The propeller design results indicate that is evaluated to be properly constructed, through analysis of propeller aerodynamic characteristics using the Meshless method and MRF, SM method.

• 한국전산유체공학회:학술대회논문집
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• 2008.03b
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• pp.39-42
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• 2008

In the case of the general helicopter among rotorcraft, length of the rotor blade for thrust-generation is longer than that of fuselage and tail rotor is required in order to compensate moment of the fuselage. For those reasons, enough space for take-off and landing should be secured and an accessibility for building is low. Also, the accidents caused by tail rotor occur frequently. However, the case of counter-rotating has merits that tail rotor is unnecessary as well as length of the rotor blade can be shortened but has a weakness that the weight of body is increased. In the present study, aerodynamic force measurement on single rotor system equipped with NACA0012 airfoil, which has aspect ratio of 6 and chord length of 35.5 mm, was carried out. And measurement was conducted with blade which has a half size of the former blade by using single motor counter-rotating. Aerodynamic force measurement was acquired by using 6-component balances and coefficients of thrust and power were derived along the pitch angle varying from 0$^{\circ}$ to 90$^{\circ}$ with the increment of 10$^{\circ}$. Those aerodynamic force data will be utilized for the design and production of brand-new counter-rotating rotor blade system which has same thrust with single blade system and provides a good accessibility to building by reducing its blade length.

• Journal of computational fluids engineering
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• v.18 no.3
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• pp.60-66
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• 2013

Numerical simulation was performed for the rotor blade with fixed tab in hover using an unstructured mesh Navier-Stokes flow solver. The inflow and outflow boundary conditions using 1D momentum and 3D sink theory were applied to reduce computational time. Calculations were performed at several operating conditions of varying collective pitch angle and fixed tab length. The aerodynamic effect of fixed tab length was investigated for hovering efficiency, pitching moment and flapping moment of the rotor blade. The results show that it affects linearly increasing on the pitching moment of the rotor blade but does not affect on the flapping moment. The required power is less than 45kw for ground rotating test in hover. Numerical simulations also show that the vortex generate not only from the tip of the rotor blade but also from the fixed tab on the rotor blade.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.32 no.4
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• pp.300-306
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• 2008

In the present study, the second order response surface method (RSM) is carried out to get optimum thermal design for enhancing heat transfer in a square channel with bleed flow. The RSM is used as an optimization technique. To calculate the heat transfer, RNG k-epsilon model and enhanced wall function are used. To design optimum rib turbulators, two design variables such as attack angle of rib $({\alpha})$ and rib pitch-to-rib height ratio (p/e) are optimized. In these analyses, the channel inlet Reynolds number was fixed at 10,000 in both non-bleeding and bleeding cases. The response surfaces of two design variables are constructed in cases with and without bleed flow. As a result, the optimum (or highest) heat transfer values are almost the same in ranges of two cases with and without bleed flow. However, the friction losses in the case with bleed flow are lower than those without bleed flow.