• Title/Summary/Keyword: Piston temperature

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A Study on the Thermal Stress Analysis of a Piston in a Turbocharged Diesel Engine (터보 디젤엔진 피스톤의 열응력 해석에 관한 연구)

  • 국종영
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.2
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    • pp.92-98
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    • 2001
  • We determined the transfer coefficient through the analysis of three dimensional temperature distribution in comparison with the measured temperature on the piston in the turbocharged diesel engine. And we analyzed the thermal stress and the thermal deformation with that heat transfer coefficient by using finite element method. According to this results, we found that maximum tempetature range of the piston appeared at the upper part of the piston crown and that the heat transfer coefficient of the upper part of the piston is smaller than that of the lower one. It showed that the maximum thermal deformation is shown at the edge of the upper part of piston and that the maximum thermal stress was shown on the lower part of the piston crown. Finally, we defined the method of determination of a piston heat transfer analysis by using measured temperature on the piston and analyzed temperature with finite element method.

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A measurement of piston surface temperature by using instantaneous temperature measuring probe (순간온도 계측 프로브를 사용한 피스턴 표면 온도측정)

  • 이성열;이영조
    • Journal of the korean Society of Automotive Engineers
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    • v.12 no.6
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    • pp.60-66
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    • 1990
  • In order to measure the piston surface temperature and heat flux, autors have developed the measuring system with an instantaneous temperature probe. Such the instantaneous temperature probes were embodied into the top of piston for measurement and L-link system, designed to fit the test engine, extracts the thermocouple wires from the piston outside of engine employing a mechanical linkage. Then the instantaneous surface temperature was measured to calculate the heat flux flowing into the top surface of piston in a spark ignition engine. As a result, the following phenomena have been obtained through the study. 1) It is found that the time response and durability of temperature probe with a thin film thickness 10um and mechanical linkage with thermocouple wire extraction is sufficient at this experiment. 2) For the quantitative effect of variation in engine speed, the temperature swing and heat flux on the top of piston increase with increasing the engine speed. 3) It is proved that the temperature swing and heat flux decrease with distance from spark plug.

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An Experimental Study on the Measurement of the Instantaneous Surface Temperature of the Piston of the DI Mono Cylinder Diesel Engine (직분식 단기통 디젤기관 피스톤의 순간온도 측정에 관한 실험적 연구)

  • 이재순;이현구;강태경;이응래;정인곤;안병태
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.1
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    • pp.196-204
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    • 1998
  • For the experimental measurement of instantaneous surface temperature of the piston of the DI mono cylinder diesel engine, the instantaneous temperature proves, data acquisition system, and grass-hopper type linkage system were developed. The instantaneous temperatures on the piston bowl, crown, lands and skirt were measured and analyzed, and the following conclusions were derived ; (i) The crank angle for the maximum instantaneous temperature during one cycle varies and moves back and forth by the measuring positions and engine speeds. (ii) The engine speeds, the positions of the measuring points and the cooling water temperature had an effect on the instantaneous temperature amplitude. (iii) The instantaneous temperature suing phenomena appeared on the temperature profiles of the piston crown, top and second land of ring, but on the temperature profiles of the parts of the third land of the fing and skirt, they didn't appear, (iv) The isothermal lines in the piston were acquired through the operation of the finite elements method using the measured temperatures as the boundary conditions.

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The Investigations of the Characteristics of Unsteady Piston Temperature Using Radiotracers-The Effect of Piston Ring Gap Position and Blow By Gas (방사성 추적자를 이용한 피스톤의 비정상 온도 특성에 관한 연구 -피스톤 링 갭 위치와 블로우 바이 가스의 영향-)

  • 김중수;김승일;민병순;박승일;오대윤;정성희;진준하
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.4
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    • pp.1-9
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    • 2000
  • To understand the thermal characteristics around the piston ring gap ring gap positions and piston temperatures are measured simultaneously. The locations of piston ring gap are measured by the radio-tracer method and piston temperature are measured by a K-type thermocouple and scissors type linkage system. From these experiments following facts are clarified. Piston temperatures fluctuate according to the piston ring rotation. And the temperature fluctuation is mainly affected by top ring gap position irrelevant to the second ring fop position. If the top ring gap position increases and the temperature of top ring groove shows maximum value when top rin gap position coincide with temperature measuring point. The maximum amplitude of temperature fluctuation which is proportional to the blow by gas rate is around 12-15$^{\circ}C$.

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Study of Oil Jet Effect on the Temperature of Piston Head (피스톤 헤드 온도에 오일 제트가 미치는 영향에 대한 연구)

  • Min, Sunki
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.11
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    • pp.536-540
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    • 2018
  • As the performance of engines improves, the temperature of engines is increasing, resulting in a high piston temperature. An excessively high piston temperature may result in torque drop or engine failure. An oil jet is used to reduce the piston temperature. In this study, to monitor the effect of oil jet, a templug was used to measure the piston temperature. A templug is a kind of sensor and the hardness of the templug changes according to the piston temperature. Using a templug, the maximum temperature of the piston was measured with and without an oil jet. The piston temperature was lowered using the oil jet. The highest temperature region changed from the center crown to the front/rear area. In addition, the temperature difference between the highest and lowest regions became smaller.

A Study on Air-tightness of High Pressure Liquid Hydrogen Pumping System at the Low Temperature (액체수소용 초저온 고압 피스톤 펌프의 기밀성 향상에 관한 기초연구)

  • Lee, Jonggoo;Lee, Jongmin;Lee, Jongtai
    • Transactions of the Korean hydrogen and new energy society
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    • v.24 no.4
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    • pp.302-310
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    • 2013
  • As an initial step to develop a liquid hydrogen pump of piston type operated under cryogenic and high pressure, leakage and piston head shape for the piston pump were discussed with temperature and pressure. As the results, the leakage depended on correlation among density, viscosity, clearance area by the low temperature. In order to reduce the leakage, it was found that the air-tightness can be improved by minimizing contact surface between piston and cylinder, and also increasing pressure in-cylinder can reduce piston clearance. Among the proposed piston shapes, D type piston shape had the most air-tightness. D type piston had smaller contact surface than other piston shape and easier expansion of cup shape by pressure. The leakage of D type piston shape was found about 7%, compared with A type piston shape. But it was required that analyze about vapor lock by friction and wear resistance.

An Effect of the 2nd Land Length of a Piston on Thermal Stress (피스톤의 제2랜드 길이가 열응력에 미치는 영향)

  • Kwon, Y.W.;Park, S.C.
    • Journal of Power System Engineering
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    • v.12 no.2
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    • pp.5-11
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    • 2008
  • An analytical study was performed to have temperature and thermal stress distribution on a piston with the change of the 2nd land length of a piston and the existence of knocking in a cylinder. The result showed that the temperature on the skirt region was about $4\sim10^{\circ}C$ higher than that on the pin region. However the thermal stress on the skirt region was about 4MPa lower than on the pin region. It may be due to the higher heat release rate on the pin boss than on the skirt. The result regarding the variation of the 2nd land length of the piston showed that the temperature distribution on the piston was getting lower and the thermal stress distribution was getting higher as the 2nd land length of the piston was shorter.

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Thermo mechanical analysis of a ceramic coated piston used in a diesel engine

  • Buyukkaya, Ekrem;Cerit, Muhammet;Coban, Mehmet
    • Steel and Composite Structures
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    • v.21 no.2
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    • pp.429-442
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    • 2016
  • The aim of this paper is to determine temperature and stress distributions in a ceramic based on Partially Stabilized Zirconia coated steel piston crown by using plasma spraying for improving performance of a marine diesel engine. Effects of coating constituent and thickness on temperature and stress distributions were investigated including comparisons with results from an uncoated piston by means of finite element method namely ANSYS. Temperature developed at the coated surface is significantly higher than that of the uncoated piston. The maximum stress components occur between bond coat and adjacent ceramic layer. Provided that coating thickness is constant as 0.5 mm, when numbers of layers increase, magnitude of the normal stress decrease about 34.1% on the base metal surface according to uncoated piston, but the base metal surface temperature of the steel piston increase about 13.1%.

Measurement of Engine Piston Temperature Distribution by Using Scissors-type Linkage System (가위형 링크 기구를 이용한 기관의 피스톤 온도 분포 측정)

  • 김재업;이종화;김세웅;김응서
    • Transactions of the Korean Society of Automotive Engineers
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    • v.1 no.2
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    • pp.69-76
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    • 1993
  • The program for the development of linkage system was made and the scissors-type linkage system was designed. The piston temperature distribution under steady state was measured by the linkage system and thermocouple. The effects of engine speed, coolant outlet temperature, and torque on the piston temperature were investigated.

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An Experimental Study on the Piston Slap Motion Measurement during Real Operation of an IDI DIESEL Engine. (간접분사식 디젤엔진의 실운전중 피스톤 Slap 운동측정에 관한 실험적 연구)

  • 박승일;김승수
    • Transactions of the Korean Society of Automotive Engineers
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    • v.1 no.1
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    • pp.41-49
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    • 1993
  • Piston slap is one of the major sources of noise in a 4-cycle diesel engine. Piston slap is not only one of major source mounted near the top and bottom of the piston thrust and antithrust skirts. Effects of engine speed, load and coolant temperature on piston motion were investigated. The measured piston motion showed 6 slapes per cycle resulting from the change of side force. Major piston slap timing was retarded as engine speeds became higher. The increase of engine load made large piston transverse movement toward thrust side of cylinder block. Piston transverse movement was due to reduced piston-liner clearance at higher coolant temperature.

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