• Journal of the Korean Society of Manufacturing Technology Engineers
• /
• v.18 no.5
• /
• pp.491-497
• /
• 2009

Of all of pneumatic components utilized in the make up of pneumatic circuits on either automatic assembly machine or industrial equipment, the pneumatic cylinder is more oriented toward being a structural as well as a pneumatic member. The structural design must be based to a large degree on the end of application of the cylinder on the equipment it is operating. In this paper, design studies of a double-acting pneumatic cushion type cylinder with low-friction and high-speed driving have been developed. Of interest here is to investigate the stress and strain analysis of cylinder tube, piston rod, end cover, and to analyze the buckling of piston rod. A finite element analysis is carried out to compute the distribution of the displacement, stress and safety factors by using ANSYS. As a result, the structural safety factors of each parts in pneumatic cushion cylinder are evaluated and confirmed at the design specifications.

• 연구논문집
• /
• s.25
• /
• pp.91-98
• /
• 1995

Recently, improving the energy efficiency of a pneumatic system and reducing the consumption of compressed air were a concern of scholars at domestic and abroad. The using fields of a pneumatic system are widely used in factory automation of manufacturing line, chemical factories with explosiveness danger and petroleum industries etc. In particular, pneumatic cylinder is applied to feeding work of workpiece. jig tools and press mechanism, reciprocation and rotary motion with rack and pinion. In this study, the experimental apparatus consisted to pneumatic cylinder, dual supply pressure regulator and solenoid valve. The dual supply pressure regulator connected to outlet port of solenoid valve. The supply pressure($4.5kg_f/cm^2$) of compressed air goes into the rodless chamber 1 to drive the piston rod forward which is named working stage. The supply pressure ($2kg_f/cm^2$) of compressed air goes into the rod chamber 2 to drive the piston rod backward which is named no-working stage. Accordingly, the research results of this study can be obtained to Energy-Saving Effects of the compressed air about 35%.

• Journal of Drive and Control
• /
• v.14 no.4
• /
• pp.9-16
• /
• 2017

In this study, the force tracking performance of the single-rod and double-rod type EHAs (Electro-Hydrostatic Actuators) was compared by computer simulation and experiments. The force-controlled EHAs exhibit non-linear behavior that are significantly dependent on operation conditions. The investigation focused on localizing the parameters that provide significant rise to the non-linearity. For this, the single-rod and double-rod type EHAs were mathematically expressed to derive their linear models. In parallel, they were modeled by a commercial simulation program including non-linear properties based on experimental results. It was shown that the dependency of the bulk modulus of oil with entrapped air on working pressure dominated the non-linearity in force control performance in case of the double-rod type EHA. The force control of the single-rod type EHA was influenced by much more elements. Besides the asymmetrical piston geometry and the non-linear bulk modulus of oil, its pilot-operated check valves made it dependent not only on the magnitude of reference input but also on its direction.

• Journal of the KSME
• /
• v.20 no.6
• /
• pp.442-447
• /
• 1980

내연기관에 있어서 connecting rod는 piston에 작용하는 가스압력과 관성력을 소단부로 부터 shaft를 거쳐 대단부를 통하여 Crankshaft에 전달하는 역할을 한다. 그러므로 기관의 운제중 끊 임없이 인장, 압축, 좌굴, 굽힘등의 하중을 반복하여 받기 때문에 이것에 견딜 충분한 강성을 지해야 한다. 그러나 일반적으로 connecting rod에 작용하는 하중과, 각부분에 나타나는 응력의 해석은 간단하지 않다. 왜냐하면 행정을 수행하는 동안 크랭크의 각 위치에 대하여 가스 압력 이나 관성력이 변하고, 또한 connecting rod 자체의 형상도 복잡하게 구성되기 때문이다. 따라서 보다 계산을 간단하게 하기 위하여 여기에서는 일단 connecting rod에 작용하는 하중은 최악조 건으로서 최대발압력 및 최대관성력을 적용하기로 하고, 계산결과에 따라 취약부위에 대한 은 력을 검토하기로 한다. 특히 대단부에 있어서는 cap을 연결하는 보울트가 불리면에 작용하는 하중을 충분히 견딜 수 있어야 하므로 보울트계산 또한 중요하나 여기서는 취급치 않고, 다만 이 계산에서 구한 하중을 사용하여 VDI 2230에 의한 방법으로 계산하면 될 것이다.

• Journal of the korean Society of Automotive Engineers
• /
• v.7 no.1
• /
• pp.63-67
• /
• 1985

KIA는 호평의 Bongo-9을 기본 model로 하여 도시형 다목적 leisure car인 Bongo-town을 개 발하게 되었다. TX엔진은 Bongo-town 탑재용으로 기존 1.3l TC 엔진을 volume-up 하여 전 회전 영역에서 괄목할 성능향상을 보였으며 특히 탑재차량의 특성을 고려하여 저속영역 torque를 강조하였고 부품호환성 및 생산 설비의 공용화에도 주력했다. 주요 개발내용은, 1) Cooling passage 개선 및 full siamese화 2) Piston과 connecting rod의 신설계 3) Piston 조합의 semi floating화 4) Cam shaft profile 선정 및 valve timing 변경 5) Distributor 최적진각특성 결정 6) Carburetor 개발 7) Torque limited fan and fan drive 채용 등이다. 상기내용중 중요한 몇가지를 기술하고자 한다.

• Journal of the Korean Society for Aeronautical & Space Sciences
• /
• v.39 no.9
• /
• pp.832-838
• /
• 2011

The shock absorber with magnetic effect is suggested for a lunar lander. The shock absorber consists of a metal tube, a piston rod, and several permanent magnets moved by a piston rod in the tube, and the shock energy can be dispersed and dissipated by magnetic effects such as the magnetic force existed between a metal and magnets and the eddy current effect generated by a relative motion with a conductor and magnets. Besides, the shock-absorbing effect similar to that of a coil spring can be obtained by arranging the magnets in line, which are facing the same polar each other. The device has a very simple structure and is usable in space due to the unnecessariness of any oil or gas. The shock absorber was designed and manufactured for experiments and its spring and damping characteristics were studied by the theoretical, analytical and experimental methods.

• Journal of Drive and Control
• /
• v.13 no.3
• /
• pp.32-38
• /
• 2016

For this paper, the position-control performances of dual EHA(electro-hydrostatic actuator) systems were investigated according to two cases wherein the double-rod- and single-rod-type hydraulic cylinders were combined. Since the control performance is significantly dependent on the load conditions including external forces such as the inertia load, it is proposed here that the two sub-EHAs are driven by separate position and force controllers, instead of two identical position controllers. According to the simulation results, the best performance was achieved by the position-controlled single-rod-type EHA that was combined with a force-controlled double-rod-type EHA. As the force-controlled double-rod-type EHA compensated for the external loads on the position-controlled single-rod-type EHA, the position-control performance was not influenced by external forces including the inertia load. In addition, the position-controlled single-rod-type EHA contributed to the enhancement of the damping ratio by absorbing the pressure peaks through its internal accumulator. Due to the symmetrical piston areas, the double-rod-type EHA is more suitable for force control than the single-rod- type EHA.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.12 no.4
• /
• pp.93-99
• /
• 2013

Parts and structures such as piston rod and knuckle joint for the use of hydraulic cylinder are often welded together in some fashion, usually due to cost and process effectiveness. Welding strongly affects the material by the process of heating and subsequent cooling as well as by the fusion process with additional filler material. Furthermore, a weld is usually far from being perfect, containing inclusions, pores, cavities, undercuts etc. As a consequence, fatigue failures appear in welded structures mostly at the welds rather than in the base metal, even if the latter contains notches. For this reason, fatigue analyses are of high practical interest for all welded structures under the action of cyclic loads. This paper describes the influence of welding parameters, material combinations and heat treatment on the fatigue behavior of welded cylinder rod. In addition, statistical characterization of stress-life response in weldment of hydraulic cylinder rod are presented.

• Journal of Power System Engineering
• /
• v.6 no.3
• /
• pp.36-41
• /
• 2002

A swashplate type piston motor with a tripod joints is introduced to improve compactness and starting torque in conventional types of motor. If the driving torque of motor shaft is transmitted by utilizing the mechanism, its friction torque loss would be drastically reduced and mechanical efficiency would be improved because the lateral force on the piston of the rod type motor with tripod joints mechanism is relatively smaller than that of the conventional plunger type motor. In particular, kinematics analysis for the mechanism are done as a preliminary study to investigate the feasibility of the mechanism in the axial piston motor. General formulas are derived from the displacement and velocity analysis of the mechanism, showing relationships between output shaft and shoe holder motion. A series of numerical calculations are carried out for a medium size motor with 160cc/rev using the formulas and their graphical plots are shown as well.

• Journal of the Korea Academia-Industrial cooperation Society
• /
• v.18 no.5
• /
• pp.657-666
• /
• 2017

In this study, factor analysis was performed to reduce the friction in the elevation motion of a stand for a 50-inchtelevision. Pipe type cross-section control was used for accurate positioning control of the piston rod. The pipe type was also compared with a labyrinth-type crosssection for the orifice. The frictional force was then reduced using gas seal lip technology. Specifications were chosen, and a volume compensation experiment was carried out using an apparatus for compensating the volume of the cylinder, which is compressed by the volume of the piston rod. Based on CAE and experimental considerations, the labyrinth-type orifice is preferred for reducing friction. For the gas seal lip technology, outer and inner diameters of ${\Phi}20$ and ${\Phi}8$ for the hollow rod were more appropriate when assuming the weight of a 50-inch television to be 30kgf. The third is that the result of total consideration in stability problem and performance of volume compensation for specification decision and volume compensation experiment is determined the final speculation of hollow rod ?8x?4 and riveting system. The last is that the labyrinth orifice is not founded that of the ${\O}0.4{\sim}0.6$ orifice both tests on 300 mm intervals.