• Title/Summary/Keyword: Piston head

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Engine Performance and Emissions Characteristics in an LPG Engine Converted with Mixer and LPi System Fuel Supply Methods (개조된 LPG엔진에서 Mixer와 LPi 연료공급방식의 엔진성능 및 배기특성)

  • Choi, Gyeung-Ho;Kim, Jin-Ho;Cho, Ung-Lae;Han, Sung-Bin
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.28 no.9
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    • pp.1075-1080
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    • 2004
  • In this study, performance and emissions characteristics of an liquefied petroleum gas (LPG) engine converted from a diesel engine were examined by using mixer system and liquid propane injection (LPi) system fuel supply methods. A compression ratio for the base diesel engine, 21, was modified into 8, 8.5, 9 and 9.5. The cylinder head and the piston crown were modified to roe the LPG in the engine. Ignition timing was controlled to be at minimum spark advance for best torque (MBT) each case. Engine performance and emissions characteristics are analyzed by investigating engine power, brake mean effective pressure (BMEP), brake specific fuel consumption (BSFC), volumetric efficiency, CO, THC and NOx. Experimental results showed that the LPi system generates higher power and lower emissions than the conventional mixer fuel supply method.

Effects of Form and Angle of Precombustion Chamber on Performance of Agricultural Diesel Engine (예연소실(豫燃燒室)의 형상(形狀)이 농용(農用) 디이젤엔진의 성능(性能)에 미치는 영향(影響))

  • Lee, Wook;Lee, Seung Kyu;Kim, Sung Tae
    • Journal of Biosystems Engineering
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    • v.8 no.1
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    • pp.70-74
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    • 1983
  • This study was conducted to determine whether or not the form and angle of the precombustion chamber affected the performance of agricultural diesel engines. Twenty different types of precombustion chambers were designed and tested using a two way classification with four individual tests. The output power and specific fuel consumption ratio at full load were measured and analyzed. The results of the study were summarized as follows; 1. The diameter of main passageway giving the best power output and specific fuel consumption ratio at full load was between 5.8 and 6.1mm. The ratio of area of main passageway bore to that of piston head was from 0.4 to 0.44 percent at the highest engine power. 2. The angle of main passageway giving the best power output and specific fuel consumption ratio at full load was between 41 and 43 degrees. 3. The change of the diameter of main passageway affected the output of engine more significantly than the change of angle, however, on the specific fuel consumption ratio the angle of main passageway had more effect than the diameter.

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Development of Drifter's Hydraulic System Model and Its Validation (드리프터의 유압시스템 해석모델 개발 및 신뢰성 검토)

  • Noh, D.K.;Jang, J.S.;Seo, J.H.;Kim, H.S.;Park, S.H.
    • Journal of Drive and Control
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    • v.11 no.3
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    • pp.14-21
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    • 2014
  • The goal of this study drifter is to understand the operating mechanism of a drifter and to suggest a reliable analysis model which can be used for evaluating the drifter's performance from the viewpoint of impact frequency and energy. For this, the working principle of drifter and functions of its main components were analyzed, and a simulation model was developed based on the analysis. The model was validated using experimental tests on a test-bench. A comparative study of simulation and experimental results indicated that the suggested model accurately represents the real drifter system in terms of impact frequency and impact energy per blow.

A study on simultaneous injection molding and two-color coating for car gas cap cover (자동차 주유구 커버에 대한 사출성형과 2색 코팅 동시 구현에 관한 연구)

  • Bae, Hyung-Sup;Park, Dong-Hyun;Kim, Boo-Kon;Seo, Chang-Ho;Heo, Won-Geun;Lee, Ho-Sang
    • Design & Manufacturing
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    • v.15 no.1
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    • pp.32-40
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    • 2021
  • Mold design for in-mold coating was carried out to achieve simultaneous injection molding and two-color coating for car gas cap cover. The developed mold includes one core and three cavities which are composed of a substrate cavity and two coating cavities. To provide a sealing edge for complete seal during the second coating, the first coated material was used at the boundary between the first coating and the second one, and injection molded substrate was used at the parting line. The materials used were PC/ABS for substrate and 2-component Polyurea for coating. Through experiments, it was found that the suggested sealing edges were effective for complete seal during the second coating. In cavity pressure traces, there were three peaks caused by mold closing, coating-material injection and cleaning-piston advancement inside the mixing head. The cavity pressure increased with decreasing coating thickness.

Effects of Precombustion Chamber Shape on the Start ability of Small Diesel Engine under the Cold Weather (소형(小型) 디젤엔진의 예연소실(豫燃焼室) 형상(形狀)이 냉시동성(冷始動性)에 미치는 영향(影響)에 관(關)한 실험적(實驗的) 연구(硏究))

  • Moon, Gyeh Song;Kim, Yong Whan;Lee, Seung Kyu
    • Journal of Biosystems Engineering
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    • v.6 no.2
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    • pp.9-19
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    • 1982
  • The aim of this study was to improve the startability of the diesel engine at low temperature. The specific objective was to determine the optimum type of precombustion chamber. The eight different types of precombustion chamber and two different types of the cylinder head were designed and tested by $2^7$ factorial experiments with four replications. The lowest starting temperature for first operation, the maximum output, and the specific fuel consumption at full load and overload were checked and analyzed. The results of the study are summarized as follows; 1. The lowest starting temperature was lowered as much as $2.4^{\circ}C$ and the maximum output was increased as much as 0.3 ps with respect to the difference in the relative angle of the main passageway against the piston head from 20 degree to 18 degree. 2. The lowest starting temperature and the maximum out-put were lowered as much as $3.3^{\circ}C$ and 0.3 ps respectively with respect to the difference in the angle of the cylinder head groove from 20 degree to 18 degree. 3. The lowest starting temperature and the maximum out put were lowered as much as $2^{\circ}C$ and 0.2 ps respectively with respect to the difference in the length of the precombustion chamber from 17.5 mm to 15.5mm. 4. There was no significant difference in the startability but the maximum output was increased as much as 0.2 ps with respect to the difference in the diameter of the main passageway from 4.8mm to 4.5mm. 5. The lowest starting temperature was obtained under the condition at 47 degree in the angle of the main passageway and at 18 degree in the angle of the cylinder head groove. The maximum output and the minimum specific fuel consumption was obtained under the condition at 4.5mm in the diameter of the main passageway and at 17.5mm in the length of the precombustion chamber. 6. The angle of the cylinder head groove and the main passageway appeared to the major factors affecting the startability significantly. The interaction between the diameter of the main pass ageway and the length of the precombustion chamber had an significant influence on the maximum output. So it would be recommended to study further on the interaction between two factors mentioned above by expanding their levels. 7. The optimum condition suggested by this study could lower the starting temperature by $6^{\circ}C$ compared to the conventional precombustion chambers.

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A Study About Effects of Changed Load on Dynamic·Combustion Characteristics of Linear Engine (부하 변화에 따른 리니어엔진의 동적·연소특성에 대한 연구)

  • Lee, Jaewan;Lim, Ocktaeck;Kim, Gangchul
    • Transactions of the Korean hydrogen and new energy society
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    • v.24 no.3
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    • pp.206-215
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    • 2013
  • A linear engine has advantages in terms of volume and weight, because there are no rotating parts. Thus, it is considered that linear engines might be suitable in hybrid vehicles. However, the linear engine has challenges in terms of the engine ignition timing and efficiency, so the engine has not been commercialized yet. In this study, the dynamic and combustion characteristics of the linear engine might be specified by various loads which are changed by conductance. The engine used in this experiment consists of two combustion chambers, four compressors, two linear alternators and a mover with a piston head and magnets. The way fuel is supplied in the experiment is by propane fuel being mixed with air in the carburetor, then being delivered into combustion cylinders via compressors. In the experiment, conductance is altered from 0.04 to 0.16mho, and the ignition timing is ahead by just 5.0mm from the maximum stroke. As a result of the experiment, frequency, stroke, input calories and maximum pressure are decreased when the conductance is increased. Meanwhile, IMEP, generation efficiency and electric power are increased when the conductance is increased. Therefore, it might confirm that high conductance generates more efficient electric power, but that thermal efficiency is the highest in the state of 0.08mho.

Generation of Cutting Path Data for Two Steps of the Cutting Process in Full- Automated VLM-ST (VLM-ST 공정의 완전 자동화를 위한 2단계 절단 경로 데이터 생성 방법에 관한 연구)

  • 이상호;안동규;김효찬;양동열;박두섭;채희창
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.1
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    • pp.140-148
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    • 2004
  • A novel rapid prototyping (RP) process, a full-automated transfer type variable lamination manufacturing process (Full-automated VLM-ST) has been developed. In the full-automated VLM-ST process, a vacuum chuck and a rectilinear motion system transfer the EPS foam material in the form of the plate with two pilot holes to the rotary supporting stage. The supplied material is then cut into an automated unit shape layer (AUSL) with a desired width, a desired length, a desired slope on the side surface, and a pair of reference shapes, which is called the guide shape (GS)’, including two pilot holes in accordance with CAD data through cutting in two steps using a four-axis synchronized hotwire cutter. Then, each AUSL is stacked by setting each AUSL with two pilot holes in the building plate with two pilot pins, and subsequently, adhesive is applied onto the top surface of the stacked AUSL by a bonding roller and pressure is simultaneously given to the bottom surface of the stacked AUSL. Finally, three-dimensional shapes are rapidly and automatically fabricated. This paper describes the method to generate guide shapes in AUSL data for the full-automated VLM-ST process. In order to examine the applicability of the method to generate guide shapes, three-dimensional shapes, such as a piston shape and a human head shape, are fabricated from the full-automated VLM-ST apparatus.

Investigation Into the Development Of Automatic VLM-ST (VLM-STA) Process and Its Apparatus (완전자동화된 단속적 재료 공급식 가변적층 쾌속조형공정 밀 장치 개발에 관한 연구)

  • 양동열;안동규;이상호;김효찬;박승교
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.4
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    • pp.109-119
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    • 2004
  • Rapid prototyping (RP) technologies have been widely used to reduce the lead-time and development cost of new products. $VLM-_{ST}$ process has been developed to overcome the currently developed RP technologies such as a large building time, a high building cost, an additional post-processing and a large apparatus cost. $VLM-_{ST}$ process requires an additional human interaction due to the manual stacking and bonding. Hence, building time, building cost and the part quality are dependent on the skill of labor. A novel RP process, fully automated $VLM-_{ST}$ process ($VLM-_{ST}$), has been developed to improve building efficiency of the process and the human dependency of the part. The objective of this work is to propose a $VLM-_{ST}$ process and to develop an apparatus for implementation of the process. $VLM-_{ST}$ process and its apparatus have various technical novelties such as two step cutting using a rotating table, an automatic stacking method using two pilot holes and two reference shapes, a concept of automatic unit shape layer (AUSL), and an automatic bonding using the bonding roller and building magazine. In order to examine the efficiency and the applicability of the proposed process, various three-dimensional shapes, such as a piston, a human head shape and a human bust shape, were fabricated on the apparatus.

Design of a low frequency, high power acoustic transducer to use in the echo sounder (어군탐지기용 저주파.고출력 음향 변환기의 설계)

  • 이대재
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.36 no.1
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    • pp.1-11
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    • 2000
  • A low frequency, high power hydroacoustic transducer with 7 tonpilz piston elements assembled in a circular array suitable for marine application, such as the transmission of underwater information and the development of new fisheries resources in the deep sea zone was designed. A modified Mason's model was applied to monitor and to simulate the transducer behavior at each step during the fabrication. The in air, and in water constructed tonpilz transducer was tested experimentally and numerically by changing the size and the type of the material for head, tail and acoustic window. Also, the developed transducer was excited by pulse signals and the received waveform was analyzed. The resonance peaks in the transmitting voltage response(TVR) of a single tonpilz element without housing were observed at 11.33kHz in air and 10.93kHz in air and 10.93 kHz in water, respectively, with the overall electrical-acoustic efficiency of 43.7%. The value of TVR of single tonpilz element with aluminum housing in water was 129.87dB re 1 $\mu$Pa/V at 12.25 kHz with the frequency bandwith of 2.15 kHz and half beam angle of 30.2$^{\circ}$at -3dB.The resonance peaks in the transmitting voltage response of the 7 element circular transducer were observed at 11.50 kHz in air and 11.45 kHz in water, respectively. The value of TVR in water 144.84 dB re 1$\mu$Pa/V at 11.5kHz with the frequency bandwith of 4.25 kHz and the half beam angle of $22.3^{\circ} $ at -3dB.Reasonable agreement between the experimental measurements and the theoretical predictions for the directivity patterns, TVRs and the impedance characteristics of the designed transducer was achieved.

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A Study on the Flame Behavior of Substitute Fuel of Gasoline Engine (가솔린엔진용 대체연료의 화염거동에 관한 연구)

  • Yang, Jeong-Gyu;Ryu, Jeong-In
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.21 no.2
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    • pp.157-166
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    • 1985
  • The Purpose of this study are to investigate the characteristics of the flame behavior of gasoline-methanol blended fuels in spark ignition engine. Ionization probe were installed at the cylinder head and piston in order to measure flame speed. Other parameter such as engine performance, fuel consumption rate and exhaust gas were measured. The results were as follows. 1. In the case of increase methanol contents in blend fuel, flame propagation speed were increased, and thermal efficiency of the engine were increased due to decrease of energy consumption rate. 2. In the case of fixed equivalance ratio, NO sub(X) in exhaust gas were increased in accordance with increase of spark advance, and mean effective pressure were decreased in accordance with increase of methanol contents. 3. CO and HC concentration were decreased in accordance with increase of methanol contents.

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