• Title/Summary/Keyword: Piston Speed

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Transformation Hardening of High Power Laser (고출력 레이저에 의한 표면 경화)

  • Kim, J.D.
    • Journal of the Korean Society for Heat Treatment
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    • v.8 no.1
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    • pp.24-31
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    • 1995
  • Heat flow equation and FEM have been used to calculate the hardening section of material in laser transformation hardening. SCM440 used as the diesel engine piston of vessel has been hardened by a $CO_2$ laser with the wavelength of $10.6{\mu}m$. The specimens were inclined from 0 to 70 degree to investigate the characteristics of laser hardening. The geometrical factor of heat flow equation affects the size of hardening area. The case width decreased with increasing travel speed and the case width increased with increasing inclined angle. Maximum case depth was achieved about 1.0mm and maximum hardness of laser hardened area was of 2.8 times than that of base metal. Experimental data show good agreement with the theoretical calculations for given laser hardening conditions.

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Numerical Analysis to Predict Air Flow Phenomena in a Road Tunnel (도로 터널내의 공기유동 양상을 예측하기 위한 수치해석)

  • Choi, In-Su;Park, Byung-Duck;Youn, Il-Ro
    • Journal of the Korean Society of Industry Convergence
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    • v.5 no.4
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    • pp.313-320
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    • 2002
  • A 2-dimensional $k-{\varepsilon}$ numerical model was developed to explore the effects of vehicle movement, jet fan and wind speed for the ventilation of road tunnels. To consider the temperature distribution in the tunnel, the energy equation was solved with a source term of the energy exhausted from vehicles. Although the tunnel ventilation can be made by the piston effect of vehicle movement, an additional ventilation is necessary when a head wind is existing. Jet fans may assist the air flow in the tunnel. However, more efficient ventilation system should be necessary, because the exhaust gas from vehicles flow along the road surface and it cannot be diffused in the longitudinal tunnel.

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An Experimental Study on the Efficiency of the Water Hydraulic Piston Pump System driven by an Electric Inverter (전기 인버터 구동 수압 피스톤 펌프 시스템의 효율 성능에 관한 실험적 연구)

  • Ham, Y.B.;Park, J.H.;Kim, S.D.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.3 no.4
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    • pp.1-7
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    • 2006
  • A water hydraulic pump is likely to have serious problems of high leakage, friction and low energy efficiency. A water hydraulic pump has commonly a fixed displacement type and its outlet flow is adjusted by controlling rotation speed of the pump, which can be implemented by using an electric inverter. This study aims to investigate energy efficiency of the water hydraulic pump system which is driven by an electric inverter. The study is based on the experimental results. The pump which is used in the study shows relatively good efficiency and low leakage, low friction as well. The reasons for the good performance of pump is also investigated.

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A Study on the Mechanical Properties of AC8A/$Al_2O_3$ Composites. (용탕단조법에 의한 AC8A/$Al_2O_3$ 복합재료의 기계적 성질에 관한 연구)

  • Kim, Ki-Bae;Kim, Kyoung-Min;Cho, Soon-Hyung;Yoon, Eui-Park
    • Journal of Korea Foundry Society
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    • v.11 no.6
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    • pp.475-481
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    • 1991
  • In this study the fabrication technology and mechanical properties of AC8A/$Al_2O_3$ Composites by squeeze casting process were investigated to develope for application as the piston materials that require good friction, wear resistance, and thermal stability. AC8A/$Al_2O_3$ composistes without a porosity and the break of preform were fabricated at the melt temperature of $740^{\circ}C$, the preform temperature of $500^{\circ}C$, and mold temperature of $400^{\circ}C$ under the applied pressure of $1200kg/cm^2$ as the results of the observation of microstructures. As the results of this study, the tensile strength of AC8A/$Al_2O_3$ composites was not increased linearly with $Al_2O_3$ volume fraction and so it seemed not to agree with the rule of mixture, which had been used often in metal matrix composite. Also the tensile strength after thermal fatigue test was little different from that before the test. Consequently it was thought that AC8A/$Al_2O_3$ composites fabricated under our experimental conditions had a good thermal stability and subsequently a good interface bonding. Wear rate(i.e., volume loss per unit sliding distance) of AC8A/$Al_2O_3$ composites was decreased with $Al_2O_3$ volume fraction and the sliding speed at both room temperature and $250^{\circ}C$ and so there was a good correlation between wear rate and hardness. Also the wear rate of AC/8A20% $Al_2O_3$ composities was obtained the value of $1.65cm^3/cm$ at sliding speed of 1.14m/sec as compared with about $3.0\;{\times}10^{-8}cm^3/cm$ hyereutectie Al-Si alloy(Al-16%Si-2%Cu-1%Fe-1%Ni), which applied presently for piston materials. The wear behavior of $Al_2O_3$ composites was observed to a type of abrasive wear by the SEM view of wear surface.

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EFFECT OF INTAKE PORT GEOMETRY ON THE IN-CYLINDER FLOW CHARACTERISTICS IN A HIGH SPEED D.I. DIESEL ENGINE

  • LEE K. H.;RYU I. D.;LEE C. S.;REITZ R. D.
    • International Journal of Automotive Technology
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    • v.6 no.1
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    • pp.1-8
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    • 2005
  • Recently, the HSDI (High Speed Direct Injection) diesel engine has been spotlighted as a next generation engine because it has a good potential for high thermal efficiency and fuel economy. This study was carried out to investigate the in-cylinder flow characteristics generated in a HSDI diesel engine with a 4-valve type cylinder head. The four kinds of cylinder head were manufactured to elucidate the effect of intake port geometry on the in-cylinder flow characteristics. The steady flow characteristics such as coefficient of flow rate $(C_{f})$, swirl ratio (Rs), and mass flow rate (m,) were measured by the steady flow test rig and the unsteady flow velocity within a cylinder was measured by PIV. In addition, the in-cylinder flow patterns were visualized by the visualization experiment and these results were compared with simulation results calculated by the commercial CFD code. The steady flow test results indicated that the mass flow rate of the cylinder head with a short distance between the two intake ports is $13\%$ more than that of the other head. However, the non-dimensional swirl ratio is decreased by approximately $15\%$. As a result of in-cylinder flow characteristics obtained by PIV and CFD calculation, we found that the swirl center was eccentric from the cylinder center and the position of swirl center was changed with crank angle. As the piston moves to near the TDC, the swirl center corresponded to the cylinder center and the velocity distribution became uniform. In addition, the results of the calculation are in good agreement with the experimental results.

NUMERICAL STUDY WITH VENT SHAFT POSITION IN UNDERGROUND STATION (대심도 지하정거장에서 수직구 위치에 따른 수치적 연구)

  • Oh, Hyun-Joo;Shin, Dea-Yong;Lee, Sang-Gun;Kim, Dong-Hyun;Kim, Charn-Jung
    • Journal of computational fluids engineering
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    • v.17 no.1
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    • pp.36-43
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    • 2012
  • When a high-speed train passes an underground station, large pressure waves are generated due to the piston effect. These pressure waves can cause the problems of vibration and noise as well as the ear discomfort of passengers at the underground station. This work numerically analyzed the pressure wave generation and propagation in an high-speed railway underground station, and the optimal location for vent shafts was studied to improve the passenger comfort by reducing the magnitude of the pressure wave and its rate of change. The evolution of pressure field in the underground station was calculated using a CFD(Computational Fluid Dynamics) software(Fluent), where the axis-symmetric two-dimensional model verified by Wu was used. And this study is applied to modelling of the underground station and the tunnel from Daegok station A-line of GTX(Great Train Express). From the result, we can have a conclusion that the role of vent shafts respectively were different according to the position in and out the underground station. Also Vent shaft in the underground station widely reduced pressure magnitude. And vent shaft out underground station reduced initial pressure peak value. Double vent shafts installed at tunnel toward station entrance and inside of the tunnel are the most efficient to reduce pressure. and pressure reduction increases according to the number of vent shaft.

Development of an Aircraft Hydraulic Brake Assembly with a Self-gap-adjuster (자동 간극 조절기를 갖는 항공기용 유압식 브레이크 조립체 개발)

  • Yi, Miseon;Song, Won-Jong;Kwon, Jun-Yong
    • Journal of the Korea Institute of Military Science and Technology
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    • v.23 no.5
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    • pp.444-451
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    • 2020
  • This study was conducted to develop the hydraulic brake assembly for MUAV(Medium-altitude Unmanned Aerial Vehicle). The brake assembly has the self-gap adjuster which performs to maintain a constant gap between the piston and the disk, even if the friction pad wore down. The function of adjuster helps to keep the brake-reaction speed constant and prevent the unnecessary abrasion of the wear pad during the life of the brake assembly. The development of the aircraft hydraulic brake assembly with the self-gap-adjuster in this paper is the first ever in South Korea. The concept of the mechanism was defined and the formula which is necessary to calculate the friction force was set up in the paper. The tester was invented for the functional test and the proper operation of the self-gap-adjuster was confirmed through the test. Dynamo tests and flight tests were also carried out to verify the braking performance of the brake assembly.

A Study on ER Suspension System with Energy Generation (재생 에너지를 특징으로하는 ER현가장치 연구)

  • 김기선;김승환
    • Journal of the Korean Institute of Telematics and Electronics T
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    • v.36T no.1
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    • pp.71-78
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    • 1999
  • This paper presents a new type of energy generative ER suspension system which does not require external power sources. This is accomplished by converting vibration energy(kinetic energy) into electrical energy. In order to undertake this, an appropriate size of the ER damper is manufactured by incorporation a mechanism which changes the linear motion of the ER damper to the rotary motion. This rotary motion is amplified by gears and activates a generator to produce the electrical energy. The efficiency of energy generation is evaluated and the level of damping force with generated power is also investigated. Then, the ER suspension system is applied to the quarter car model, and its vibration isolation is experimentally evaluated with respect to the piston speed.

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A study on the measurement and characterization of tubulent flow inside an engine cylinder (엔진 실린더내 난류유동 측정과 정량화방법에 관한 연구)

  • 강건용;엄종호;김용선
    • Journal of the korean Society of Automotive Engineers
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    • v.14 no.6
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    • pp.39-47
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    • 1992
  • The engine combustion is one of the most important process affecting performance and emissions. One effective way to improve the engine combustion is to control motion of the charge inside a cylinder by means of optimum induction system design, because the flame speed is mainly determined by the turbulence in a gasoline engine. This paper describes the measurement and characterization of mean velocity and turbulence intensity inside the cylinder of a 4-valve gasoline engine using laser Doppler velocimeter(LDV) under motoring(non-firing) conditions. Since the measured LDV data in each cycle show small cycle variation during compression stroke in the tested engine, the mean velocity and turbulence intensity are calculated by ensemble averaging method neglecting cycle variation effects. In the ensemble averaging method, the effects of the calculation window, in which velocities are assumed as the same crank angle, on mean velocity and turbulence intensity are fully investigated. In addition, the effects of measuring point on the flow characteristics are studied. With large calculation window, the mean velocity is shown to be less sensitive with respect to crank angle and turbulence intensity decrease in its absolute amplitude. When the piston approch to the top dead center of compression, the turbulence intensity is found to be homogeneous in the cylinder.

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The effect of air and spray turbulence in a D.I. diesel engine on the flame progress (直接噴射式 디이젤機關의 燃燒室形狀과 火焰의 發達)

  • ;;Ohta, Motoo
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.1
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    • pp.44-52
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    • 1987
  • For the favorable performance of a D.I. diesel engine, it is important to improve the mixture formation process and the ensuing early stage of combustion process. In the present paper, high speed photography was employed to investigate the effectiveness of a cavity digged in a piston crown for some more useful utilization of air. The cavity would function to improve mixing of fuel and air by the increase of turbulence of air and by the impingement of fuel spray on the cavity wall. The results obtained are summarized as follows: (1) From an aspect of thermal efficiency, it is effective to inject the spray tangentially to the cavity wall to enlarge the area of spray evaporation. (2) some deductions obtained from previous investigations using a hot air stream duct are supported by the present results. For example, it is effective for the quick development of flames throughout the combustion chamber to mix the evaporated fuel of main spray with the intermediates brought about by the early stage of combustion of the preceded auxiliary fuel spray.