• Title/Summary/Keyword: Piston Seals

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Study of KIMM-E1 Stirling Cryocooler Performance with Different Charging pressure (충진압력에 따른 KIMM-E1 스터링 극저온 냉동기에 관한 연구)

  • 박성제;홍용주;고득용;김효봉;오군섭;염한길;김종학
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2001.02a
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    • pp.33-36
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    • 2001
  • A free piston and free displacer(FPFD) Stirling cryocooler for cooling infrared and cryo-sensors is currently under development at KIMM(Korea Institute of Machinery & Materials). The FPFD Stirling cryocooler employs 1) the Stirling cycle for refrigeration, 2) linear motors for driving the cryocooler, 3) spring and gas support systems, and 4) fine gap for clearance seals. It is the most suitable design for a mechanical cryocooler utilized in night vision environment. The experimental results show KIMM-E1 Stirling cryocooler (with expander manufactured by KIMM) has the higher cooling power and faster response time at optimum charging pressure.

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On the effects of axial prestress and central line extension on the flexural vibration of a circular ring (원환의 진동에서 축력과 중심선의 신장이 진동수에 미치는 영향)

  • 김광식;김강년
    • Journal of the korean Society of Automotive Engineers
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    • v.6 no.2
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    • pp.39-46
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    • 1984
  • There are various ringshaped automotive and machine parts and the study about the characteristics of ring are the important basis of the quality control and performance improvement of outer race of ball bearing, railwheel, ring gear, piston ring, and other ringshaped seals, etc. In this study, the effect of prestress which arise inevitably during the fitting of the ring shape parts and the effect of central line extension/contraction on the vibrational characteristics of ring are verified. Although many studies are made on the vibration of ring, the study about prestress and extension were rather scarce and rare. As a result of the study, a series of frequency formulas are derived. The result of this study can be utilized in the improvement of design as well as in the quality control during the fitting work.

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Lubrication Characteristics of Laser Textured Parallel Thrust Bearing : Part 3 - Effect of Number of Dimples (Laser Texturing한 평행 스러스트 베어링의 윤활특성 : 제3보 - 딤플 수의 영향)

  • Park, Tae-Jo
    • Tribology and Lubricants
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    • v.27 no.6
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    • pp.302-307
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    • 2011
  • Laser surface texturing (LST) methods are widely applied recently to reduce friction and improve reliability of machine components such as thrust bearings, mechanical face seals and piston rings, etc. In this paper, numerical analysis is carried out to investigate the effect of number of dimples on the lubrication characteristics of parallel thrust bearing using a commercial computational fluid dynamics (CFD) code, FLUENT. Pressure distributions of present analysis are physically consistent than those obtained from numerical analysis of Reynolds equation. The overall lubrication characteristics are highly affected by number of dimples and their locations. The results can be use in design of optimum dimple characteristics to improve thrust bearing performance and further researches are required.

Lubrication Characteristics of Laser Textured Parallel Thrust Bearing : Part 4 - Effect of Dimple Shape (Laser Texturing한 평행 스러스트 베어링의 윤활특성 : 제4보 - 딤플 형상의 영향)

  • Park, Tae-Jo
    • Tribology and Lubricants
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    • v.27 no.6
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    • pp.338-343
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    • 2011
  • Laser surface texturing (LST) methods are widely applied now to reduce friction and improve reliability of machine components such as thrust bearings, mechanical face seals and piston rings, etc. In this paper, the effect of dimple shapes on the lubrication characteristics of parallel thrust bearing are studied using a commercial computational fluid dynamics (CFD) code, FLUENT. Pressure and streamline distributions, variations of supporting load, leakage flow rate and friction force, are compared for three different dimple sectional shapes such as circle, pyramid and rectangle type. The lubrication characteristics are highly affected by dimple shapes and number of dimples. The pyramid type dimple shape can support the highest load while the rectangle type is the best in friction reduction.

Lubrication Characteristics of Laser Textured Parallel Thrust Bearing: Part 1 - Effect of Dimple Depth (Laser Texturing한 평행 스러스트 베어링의 윤활특성 : 제1보 - 딤플깊이의 영향)

  • Park, Tae-Jo;Hwang, Yun-Geon
    • Tribology and Lubricants
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    • v.25 no.5
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    • pp.305-310
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    • 2009
  • Laser surface texturing (LST) methods are applied recently to generate micro-dimples in machine components having parallel sliding surfaces such as thrust bearings, mechanical face seals and piston rings, etc. And it is experimentally reported by several researchers that the micro-dimpled bearing surfaces can reduce friction force. Until now, however, theoretical results for various dimple parameters are not fully presented. In this paper, a commercial computational fluid dynamics (CFD) code, FLUENT is used to investigate the effect of dimple depth on the lubrication characteristics of parallel thrust bearing. The results show that the pressure, velocity and density distributions within dimples are highly affected by dimple depths and cavitation conditions. Adoption of micro-dimple on the bearing surface can reduce the friction force highly and its levels are affected by dimple depth. The numerical methods and results can be use in design of optimum dimple characteristics to improve thrust bearing performance.

Lubrication Characteristics of Surface Textured Parallel Thrust Bearing with Ellipsoidal Dimples (타원체 딤플로 Texturing한 평행 스러스트 베어링의 윤활특성)

  • Park, Tae-Jo;Kim, Min-Gyu
    • Tribology and Lubricants
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    • v.32 no.5
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    • pp.147-153
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    • 2016
  • Friction reduction between machine components is important for improving their efficiency and lifespan. In recent years, surface texturing has received considerable attention as a viable means to enhance the efficiency and tribological performance of highly sliding mechanical components such as parallel thrust bearings, mechanical face seals, and piston rings. In this study, we perform lubrication analysis to investigate the effect of dimple shapes and orientations on the lubrication characteristics of a surface textured parallel thrust bearing. Numerical analysis involves solving the continuity and Navier-Stokes equations using a commercial computational fluid dynamics (CFD) code, FLUENT. We use dimples consisting of hemispherical and different semiellipsoidal orientations for simulation. We compare pressure and streamline distributions, load capacity, friction force, and leakage flowrate for different numbers of dimples and orientations. We find that the dimple shapes, orientations, and their numbers starting from an inlet influence the lubrication characteristics. The results show that partial texturing of the bearing inlet region, and the ellipsoidal dimples with the major axis aligned along the lubricant flow direction exhibit the best lubrication characteristics in terms of higher load capacity and lower friction. The results can be used in the design of optimum dimple characteristics for parallel thrust bearings, for which further research is required.

Modeling and Vibration Control of Small-sized Magneto-rheological Damper (소형 MR 댐퍼의 모델링 및 진동제어)

  • Lee, Jong-Woo;Seong, Min-Sang;Woo, Je-Kwan;Choi, Seung-Bok
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2012.10a
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    • pp.344-349
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    • 2012
  • This paper presents a new small-sized damper featuring magneto-rheological (MR) fluid which can be applied to vibration control system. The proposed MR damper consists of cylinder, piston, a couple of bearings, oil-seals and magnetic circuit which has two coils. In this damper, approximately 5cc of MR fluid is used. The damping force of the MR damper is designed to be followed by linear shear-mode Bingham-plastic model. In order to verify the performance of the MR damper, an experimental apparatus is established. In the experimental test, the damping force of the MR damper is measured with respect to time, displacement and velocity. In addition, the time response of MR damper is measured when 1A of step current is applied. Finally, The proposed small MR damper is applied to vibration control. In this process, a simple 1-DOF system is modeled and controlled using PID controller.

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Modeling and Vibration Control of Small-sized Magneto-rheological Damper (소형 MR 댐퍼의 모델링 및 진동제어)

  • Lee, Jong-Woo;Seong, Min-Sang;Woo, Je-Kwan;Choi, Seung-Bok
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.11
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    • pp.1121-1127
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    • 2012
  • This paper presents a new small-sized damper featuring magneto-rheological(MR) fluid which can be applied to vibration control system. The proposed MR damper consists of cylinder, piston, a couple of bearings, oil-seals and magnetic circuit which has two coils. In this damper, approximately 5cc of MR fluid is used. The damping force of the MR damper is designed to be followed by linear shear-mode Bingham-plastic model. In order to verify the performance of the MR damper, an experimental apparatus is established. In the experimental test, the damping force of the MR damper is measured with respect to time, displacement and velocity. In addition, the time response of MR damper is measured when 1A of step current is applied. Finally, the proposed small MR damper is applied to vibration control. In this process, a simple 1-DOF system is modeled and controlled using PID controller.

Lubrication Characteristics of Micro-Textured Slider Bearing: Effect of Dimple Density (Micro-Texturing한 Slider Bearing의 윤활특성 : 딤플 밀도의 영향)

  • Park, Tae Jo;Lee, Joon Oh
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.4
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    • pp.437-442
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    • 2013
  • In recent times, surface texturing methods have been widely applied to reduce friction and improve the reliability of machine components such as parallel thrust bearings, mechanical face seals, and piston rings. In this study, a numerical analysis is carried out to investigate the effect of uniformly spaced hemispherical dimples on the lubrication characteristics of a slider bearing using a commercial computational fluid dynamics (CFD) code, FLUENT. The pressure distributions, load capacity, leakage flowrate, and friction force are strongly affected by the dimple diameter and the number of dimples. In particular, the load capacity and friction force decrease linearly with the dimple density whereas the leakage increases. These results can be used for designing the optimum dimple characteristics in order to improve the lubrication performance of slider bearings, for which further studies are required.

Lubrication Analysis of Infinite Width Slider Bearing with a Micro-Groove: Part 1 - Effect of Groove Position (미세 그루브가 있는 무한폭 Slider 베어링의 윤활해석: 제1보 - 그루브 위치의 영향)

  • Park, TaeJo;Jang, InGyu
    • Tribology and Lubricants
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    • v.35 no.6
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    • pp.376-381
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    • 2019
  • Surface texturing is widely applied to reduce friction and improve the reliability of machine elements. Despite extensive theoretical studies to date, most research has been limited to parallel thrust bearings, mechanical face seals, piston rings, etc. However, most sliding bearings have a convergent film shape in the sliding direction and the hydrodynamic pressure is mainly generated by the wedge action. The results of surface texturing on inclined slider bearings are largely insufficient. This paper is the first part of a recent study focusing on the effect of the groove position on the lubrication performances of inclined slider bearings. We model a slider bearing with one rectangular groove on a fixed pad and analyze the continuity and Navier-Stokes equations using a commercial computational fluid dynamics (CFD) code, FLUENT. The results show that the film convergence ratio and the groove position have a significant influence on the pressure and velocity distributions. There are groove positions to maximize the supporting load with the film convergence ratio and the groove reduces the frictional force acting on the slider. Therefore, the proper groove position not only improves the load-carrying capacity of the slider bearings but also reduces its frictional loss. The present results apply to various surface-textured sliding bearings and can lead to further studies.