• Title/Summary/Keyword: Piston Seals

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The Friction Characteristics with Variation of Cross Section of Piston Seals for High Speed Pneumatic Cylinders (고속 공기압 실린더의 피스톤 실 단면형상 변화에 따른 마찰특성)

  • Kim, D.T.;Zhang, Z.J.
    • Journal of Drive and Control
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    • v.9 no.1
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    • pp.18-24
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    • 2012
  • The paper deals with the design of a new low-friction seal for a pneumatic cylinder with high speed actuation. The seal performance with variation of the cross sections in piston seals with elastomeric material was investigated to minimize the friction forces using ABAQUS. The contact stress and strain distributions and frictional forces of the piston seals were investigated with variation of interference fits, supply pressures and friction coefficients. To develop adequate and productive procedures, the finite element models of the piston seals were created and nonlinear analysis of a seal design was conducted in order to build further knowledge and understanding of the seal's performance characteristics.

Studies on Piston Seal Mechanism of Stirling Engine (스터링 기관의 피스톤 밀봉 기구에 관한 연구)

  • Kim, T.H.
    • Journal of Biosystems Engineering
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    • v.17 no.4
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    • pp.305-313
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    • 1992
  • Dynamic seals have been continue to be one of the major technical problems facing stirling engine designers. Most of the modern engines use some version of the dry ring seal for piston and displacer seals. Friction power losses associated with seals are typically several percent of gross output power, with piston ring seals usually being the main contributor. Much effort has been expended to develop the seal mechanism of piston, but the performance of these seal devices is very poor. This study was conducted to examine the efficiency of the various types of the trial-made piston seal mechanism with reference to leakage of working fluid and friction losses. This paper described the successful hardware implementation of a stainless steel bellows element in stirling engine application with test data in power performance. The indicated power by use of the bellows was more than two times as that by use of the piston ring types. As the result of this study, bellows was provide as a reliable and efficient seal mechanism for any stirling engine application.

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Analysis of a Low Friction Piston Seal in Pneumatic Cylinders (공기압 실린더용 저마찰 피스톤 실의 특성해석)

  • Kim, D.T.;Zhang, Z.J.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.8 no.3
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    • pp.21-26
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    • 2011
  • Nonlinear seal friction in pneumatic cylinders can impede the performance of pneumatic systems designed for high precision positioning with favorable high speed actuation. The behaviour of an elastomeric piston seals in high speed pneumatic cylinders is analyzed by nonlinear finite element analysis using ABAQUS. The contact pressures, stress and strain distributions and frictional forces of the squeeze type piston seal are simulated with variation of the seal radial installed interference, the operating pressures, friction coefficients and piston rod velocities. The nonlinear finite element model of the squeeze type piston seal is used to predict deformation of a seal, friction force and contact pressure distributions.

A Performance test of Stirling Cryocooler by Frequency Characteristics (스터링 냉동기의 주파수 특성에 의한 성능평가에 관한 연구)

  • Park, Seong-Je;Hong, Yong-Ju;Kim, Hyo-Bong;Go, Deuk-Yong;Go, Gun-Seop;Kim, Jong-Hak
    • 연구논문집
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    • s.30
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    • pp.25-32
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    • 2000
  • A free piston and free displacer(FPFD) Stirling cryocooler for cooling infrared and cryo-sensors is currently under development at KIMM(Korea Institute of Machinery & Materials). A Stirling cryocooler is relatively compact, reliable, commercially available, and uses helium as a working fluid. The FPFD stirling cryocooler consists of two compressor pistons driven by linear motors which makes pressure waves and a pneumatically driven displacer piston with regenerator. The FPFD Stirling cryocooler employs 1) the Stirling cycle for refrigeration, 2) linear for driving the cryocooler, 3) spring and gas support systems, and 4) fine gap for clearance seals. It is the most suitable design for a mechanical cryocooler utilized in night vision environment. In order to get optimum operating frequency, natural frequency of piston and displacer, optimum phase angle between piston and displacer, cooling capacity, performance tests of the Stirling cryocooler by the frequency characteristics were performed.

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Measurement of Damping Coefficients of a Squeeze Film Damper with Piston Ring Seal Ends (피스톤 링 실 끝단을 갖는 스퀴즈 필름 댐퍼의 감쇠 계수 측정)

  • Nam Kyu Kim;Yeongchae Song;Tae Ho Kim;Jeonggi Hong;Kyungdae Kang
    • Tribology and Lubricants
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    • v.40 no.2
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    • pp.54-60
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    • 2024
  • This study experimentally identifies the effects of end shape, clearance, total damper length, journal eccentricity ratio, oil supply pressure, and oil flow rate on the damping coefficient of a squeeze film damper (SFD) with piston ring seal ends and a central groove. The SFD is composed of a lubricating fluid flowing between the outer race of a rolling element bearing and cartridge, along with an anti-rotation pin to prevent the rotation of the outer race. The device provides additional viscous damping to a rotating system. Additionally, piston ring seals attached at both ends of the damper increase the damping coefficient of the rotating system by reducing oil leakage. Because these different design conditions affect the damping coefficient of an SFD, we perform experiments including different conditions. Tests show that the damping coefficient increases significantly in the SFD with piston ring seal ends compared with the SFD with open ends. The damping coefficient also increases with increasing total damper length and journal eccentricity ratio, and decreases with increasing clearance. Additionally, in contrast to the trend observed for the SFD with open ends, the damping coefficient for the SFD with piston ring seal ends increases with increasing supply pressure and flow rate as the frequency decreases but shows consistent results as the frequency increases.

Finite Element Analysis on the Sealing Mechanism of U-Cup Seals (U-컵 시일의 밀봉기구에 관한 유한요소해석)

  • 최준업;전인기;김희준;김청균
    • Tribology and Lubricants
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    • v.10 no.3
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    • pp.12-17
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    • 1994
  • Minimum clearance between the U-cup seal groove of a piston and a cylinder bore to ensure against extrusion of the U-cup ring and leakage of working fluids is an important design parameter for a seal designer in hydraulic cylinder applications. Therefore, typical U-cup seal of a hydraulic actuator has been analyzed as a function of a sealing gap using the nonlinear FEM software MARC. In this study, the useful design data were presented as a function of the sealing gap and the sealed hydraulic pressure.

Design of the Linear Compressor Stirling Cryocooler (Linear compressor 스터링 냉동기 설계에 관한 연구)

  • 박성제;고득용;홍용주;김효봉
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2000.02a
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    • pp.81-84
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    • 2000
  • This paper presents operating process and design method on the linear compressor Stirling cryocooler for cooling infrared detector. The free piston-type Stirling cryocooler, which applies 1) the Stirling cycle for refrigeration, 2) linear motors for driving, 3) flexure bearings for support systems, and 4) fine gap for clearance seals, is the most suitable design for a mechanical cryocooler utilized in a night vision environment.

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On the Contact Behavior Analysis and New Design of High Pressure Piston Seals

  • Kim, Chung-Kyun;Cho, Seung-Hyun;Kim, Sung-Won;Ko, Young-Jin;Kim, Jong-Soo
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.117-119
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    • 2002
  • In this paper, the geometry effectiveness and contact modes as functions of real contact length on a cap ring have been analyzed for high pressure sealing mechanism in reciprocating actuator. The reaction force and elastic strain energy density are very important parameters for analyzing the sealing performance of an ACGT ring seal. For the high pressure of 800bar and the maximum speed of 3m/s, the main piston is reciprocating along the linear line against the cylinder wall. The computed results indicate that the length ratio of a cap ring is more influential design parameter compared to that of the tribological contact mode. Thus, this paper recommends the discrete contact area rather than a conventional flat contact model. Especially, the sealing capacity is more improved when the length ratio of a cap ring is below 0.625.

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Stability analysis of pump using finite element method (유한요소법에 의한 펌프축계의 안정성해석)

  • 양보석
    • Journal of Advanced Marine Engineering and Technology
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    • v.10 no.4
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    • pp.31-40
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    • 1986
  • With the tendency toward high speed and high pressure in centrifugal pumps, the problem of sub-synchronous vibration has arisen, caused by the hydraulic forces of the working fluid, such as wearring, balance piston, impeller, etc.. These forces can drastically alter the rotor critical speeds and stability characteristics, and can be acted significant destabilizing forces. For preventing such self-excited vibration, the desing of the rotor system needs, which would secure the stability of the machine. In this paper, a procedure is presented for dynamic modeling of rotor-bearing-seal-impeller systems which consist of rigid disks, distributed parameter finite rotor elements and discrete bearings, seals and impellers. A finite element model including the effects of rotatory inertia and gyroscopic moments is developed using the consistent matrix approach. The technique of dynamic matrix reduction is applied to the shaft matrices to reduce them to a set of matrices of dynamic of significantly fewer degrees of freedom. The representation of bearing, seal and impeller elements is in term of linearized stiffness and damping matrices by reasonably small perturbations from equilibrium. The stability behavior of a typical double suction centrifugal pump is presented. Results show the influence of clearance and flow conditions on running speeds and stability characteristics.

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Lubrication Characteristics of Laser Textured Parallel Thrust Bearing : Part 2 - Effect of Dimple Location (Laser Texturing한 평행 스러스트 베어링의 윤활특성 : 제2보 - 딤플 위치의 영향)

  • Park, Tae-Jo;Hwang, Yun-Geon
    • Tribology and Lubricants
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    • v.26 no.1
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    • pp.1-6
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    • 2010
  • In the last decade, laser surface texturing (LST) has emerged as a viable option of surface engineering. Many problems related with mechanical components such as thrust bearings, mechanical face seals and piston rings, etc, LST result in significant improvement in load capacity, wear resistance and reduction in friction force. It is mainly experimentally reported the micro-dimpled bearing surfaces can reduce friction force, however, precise theoretical results are not presented until now. In this paper, a commercial computational fluid dynamics(CFD) code, FLUENT is used to investigate the lubrication characteristics of a parallel thrust bearing having 3-dimensional micro-dimple. The results show that the pressure, velocity and density distributions are highly affected by the location and number of dimple. The numerical method and results can be use in design of optimum dimple characteristics, and further researches are required.