• Journal of Advanced Marine Engineering and Technology
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• 제39권5호
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• pp.542-547
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• 2015

Since the oil price has been significantly jumped for several years, a heavy oil of low quality has been mainly used in the diesel engine of the merchant ship. Thus, a combustion chamber of the engine has been often exposed to severely corrosive environment more and more because temperature of the exhaust gas of the combustion chamber has been getting higher and higher with increasing of using the heavy oil of low quality. As a result, wear and corrosion of the engine parts such as exhaust valve, piston crown and cylinder head surrounded with combustion chamber are more serious compared to the other parts of the engine. Therefore, an optimum repair welding for these engine parts is very important to prolong their lifetime in a economical point of view. In this study, Inconel 625 filler metal were welded with GTAW method in the cast steel which would be generally used with piston crown material. And the corrosion properties of weld metal, heat affected and base metal zones were investigated using electrochemical methods such as measurement of corrosion potential, anodic polarization curves, cyclic voltammogram and impedance etc. in 35% $H_2SO_4$ solution. The weld metal and base metal zones exhibited the highest and lowest values of hardness respectively. Furthermore, the corrosion current density of the weld metal zone revealed the lowest value, having the highest value of hardness. The corrosive products with red color and local corrosion like as a pitting corrosion were considerably observed at the base metal zone, while these morphologies were not wholly observed in the weld metal zone. In particular, the polarization characteristics such as impedance, polarization curve and cyclic voltammogran associated with corrosion resistance property were well in good agreement with each other. Consequently, it is suggested that the mechanical and corrosion characteristics of the piston crown can be predominantly improved by repair welding method using the Inconel 625 electrode.

• 한국해양공학회지
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• 제30권4호
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• pp.334-340
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• 2016

The combustion chamber of a diesel engine is often exposed to a more serious wear and corrosion environment than other parts of the engine because its temperature increases as a result of using heavy oil of low quality. Therefore, repair and built-up welding methods must be performed on worn or corroded parts of the piston crown, exhaust valve, etc. from an economical point of view. In this study, Inconel 718 filler metal was used in repair welding on the groove of a forged steel specimen for a piston crown, along with built-up welding on the surface of another forged steel specimen. Then, the corrosion characteristics of the weld metal zone for the repair welding and the deposited metal zone for the built-up welding were investigated using electrochemical methods in a 35% H₂SO₄ solution. The deposited metal zone indicated better corrosion resistance than the weld metal zone, showing a nobler corrosion potential, higher impedance, and smaller corrosion current density. It is considered that metal elements with good corrosion resistance were generally included in the filler metal, and these elements were also greatly involved in the deposited meta by built-up welding, whereas the weld metal consisted of metal elements mixed with both the filler metal and base metal elements because of the molten pool produced by the repair welding. Finally, it is considered that the hardness of the weld metal was increased by the repair welding, whereas the built-up welding improved the corrosion resistance of the deposited metal.

• 한국자동차공학회논문집
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• 제18권6호
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• pp.145-151
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• 2010

The performance of a direct-injection diesel engine often depends on the strength of swirl or squish, the shape of combustion chamber, the number of nozzle holes, etc. This is natural because the combustion in the cylinder was affected by the mixture formation process. Since the available duration to make the mixture formation of air-fuel is very short, it is difficult to make complete mixture. Therefore, an early stage of combustion is violent, which leads to the weakness of noise and vibration. In this paper, the combustion process of a common-rail diesel engine was studied by employing two kinds of pistons. One has several grooves with inclined plane on the piston crown to generate swirl during the compression and expansion strokes in the cylinder in order to improve the atomization of fuel. The other is a toroidal piston, generally used in high speed diesel engines. To take photographs of flame and flaming duration, a four-stroke diesel engine was remodeled into a two-stroke visible single cylinder engine and a high speed video camera was used.

• 한국산학기술학회논문지
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• 제19권11호
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• pp.536-540
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• 2018

엔진의 성능이 향상될수록 엔진 내부에서 연소되는 연료의 양이 증가하고 그에 따라 엔진의 온도는 증가하게 된다. 특히 피스톤 헤드의 경우 냉각이 어려우므로 피스톤 헤드의 온도가 높아지게 된다. 그러나 피스톤 헤드의 온도가 너무 높게 되면 피스톤 헤드 표면에서 이상 연소가 발생하기 쉬워 토크 저하 및 엔진 파손과 같은 결과를 가져온다. 피스톤 헤드의 온도를 낮게 하기 위하여 오일을 피스톤 헤드 하단부로 분사하는 오일 제트가 사용되는데, 본 연구에서는 오일 제트에 의한 피스톤 헤드 냉각 효과를 확인하기 위하여 템플러그를 사용하여 엔진 작동시 피스톤 헤드의 온도를 측정하였다. 템플러그는 일종의 센서로 피스톤 헤드의 온도에 따라 템플러그의 경도가 변화하여 변화된 경도를 이용하여 피스톤 헤드의 온도를 측정한다. 템플러그를 사용하여 피스톤 헤드의 최고 온도를 오일 제트가 없는 상태와 설치된 상태에서 측정하였다. 오일 제트가 설치됨에 따라 피스톤 헤드의 온도는 변화되었다. 최고 온도 부위가 중앙부위에서 전후부위로 변경되었다. 또한 피스톤 헤드 내에서 온도 편차가 감소하여 좀 더 균일한 피스톤 헤드 온도 분포를 얻을 수 있었다.

• 한국정밀공학회지
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• 제25권9호
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• pp.59-70
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• 2008

Polynomial is used to optimize crown bowl shape of a marine medium speed diesel engine piston. The primary goal of this paper is that it's for an original design through a thermal stress and highest temperature minimum. Piston is modeled using solid element with 6 design variables defined the positional coordinate value. Global optimum of design variables are found and evaluated as developed and integrated with the optimum algorithm combining genetic algorithm(GA) and tabu search(TS). Iteration for optimization is performed based on the result of finite element analysis. After optimization, thermal stress and highest temperature reduced 0.68% and 1.42% more than initial geometry.

• Journal of Advanced Marine Engineering and Technology
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• 제26권5호
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• pp.554-564
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• 2002

A newly designed combustion chamber of diesel engine with a modified piston crown was prepared for the purpose of investigation for reduction of NO emission. It was intended to realize 2-stage combustion that is to keep fuel rich condition during early stage of combustion and fuel lean condition during next stage. The engine was tested on various conditions concerning exhaust gas emissions especially about NO emission and simultaneously fuel consumption rate. It was found that the engine with 2-stage combustion type piston emits significantly low NO at various speed and torque compared with conventional engines, but it raised points at issue in CO and smoke emissions with fuel consumption rate. The increasing of injection pressure on 2 stage combustion type diesel engine affects on CO and smoke emission considerably to reduce but slightly on NO to increase. The effect of 2-stage combustion was better at low speed than at high speed.

• 한국자동차공학회논문집
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• 제17권1호
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• pp.105-113
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• 2009

The performance of a direct-injection type diesel engine often depends on the strength of swirl or squish, shape of combustion chamber, the number of nozzle holes, etc. This is of course because the combustion in the cylinder was affected by the mixture formation process. In this paper, combustion process of biodiesel fuel was studied by employing the piston which has several grooves with inclined plane on the piston crown to generate swirl during the compression stroke in the cylinder in order to improve the atomization of high viscosity fuel such as biodiesel fuel and toroidal type piston generally used in high speed diesel engine. To take a photograph of flame, single cylinder, four stroke diesel engine was remodeled into two stroke visible engine and high speed video camera was used. The results obtained are summarized as follows; (1) In the case of toroidal piston, when biodiesel fuel was supplied to plunger type injection system which has very low injection pressure as compared with common-rail injection system, the flame propagation speed was slowed and the maximum combustion pressure became lower. These phenomena became further aggravated as the fuel viscosity gets higher. (2) In the case of swirl groove piston, early stage of combustion such as rapid ignition timing and flame propagation was activated by intensifying the air flow in the cylinder. (3) Combustion process of biodiesel fuel was improved by the reason mentioned in paragraph (2) above. Consequently, the swirl grooves would also function to improve the combustion of high viscosity fuel.

• 에너지공학
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• 제11권2호
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• pp.160-165
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• 2002

LPG 연료를 사용하는 대형 단기통엔진은 연소과정과 배기성능을 파악하기 위해서 설계.제작되었다. 실린더헤드와 피스톤 크라운은 LPG 연소를 위해서 변경되었다. 또한 플라이휠은 단기통엔진의 진동을 최소로 하기 위해서 제작되었다. 실험용 단기통엔진의 실린더내경과 행정은 각각 130mm와 140mm이다. 압축비는 피스톤 크라운 형상을 다르게 하여 8에서 9로 변경되었다. 본 연구를 위해서 제작된 단기통엔진은 1,000rpm에서 운전되었다. 본 연구의 주요 결론은 (1)제작된 엔진의 출력은 3가지 다른 압축비별로 당량비 1.0에서 최고를 나타낸다. (2) 압축비 증가에 따라서 출력이 약간 증간한다. (3) 최적 점화시기는 크랭크각으로 2에서 10까지 압축비의 증가와 함께 지각되어진다.

• 한국연소학회:학술대회논문집
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• 한국연소학회 2002년도 제24회 KOSCO SYMPOSIUM 논문집
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• pp.33-38
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• 2002

An optical single cylinder diesel engine equipped with a common-rail injection system has been built to investigate diesel combustion and emission characteristics. Three optical widows (piston crown quartz for bottom view of the cylinder, upper piston quartz for allowing laser sheet and liner quartz for side view) have been placed in the optical engine to visualize spray characteristics and combustion process inside the cylinder. Before doing further research using various optical diagnostics with the optical engine, fundamental combustion experiments and flame visualization incorporating a high speed motion analyser have been carried out with a wide range of engine operating conditions.

• 대한기계학회논문집B
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• 제28권10호
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• pp.1178-1183
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• 2004

The purpose of this study was to investigate the influence of compression ratio on engine performance in a LPG(Liquefied Petroleum Gas) engine converted from a diesel engine. In ordor to determine the ideal compression ratio, a variable compression ratio 4-cylinder engine was developed. Retrofitting a diesel engine into a LPG engine is technically very complicated compared to a gasoline to LPG conversion. The cylinder head and the piston crown were modified to bum LPG in the engine. Compression ratios were increased from 8 to 10 in an increment of 0.5, the ignition timing was controlled to be at MBT(Minimum Spark Advance for Best Torque) for each case.